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Home >> Mercedes Benz >> 2007 >> S550 Base >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System -- S-Class (221) >> Testing & Repair >> Prepare the low temperature circuit for the bleeding process - AR20.00-P-1145-02R

Prepare the low temperature circuit for the bleeding process - AR20.00-P-1145-02R

  1. Connect the connections (A, B) to the service connections of the charge air cooler.
    Fig 1: Identifying Charge Air Cooler Connections
    G07630409Courtesy of MERCEDES-BENZ USA
  2. Close all the valves (C, D, H, HA, O, P) on the control unit, the Y-fitting and the vacuum box.
    Fig 2: Identifying Valves On Control Unit, Y-Fitting And Vacuum Box
    G07630410Courtesy of MERCEDES-BENZ USA

    NOTES All the connections described in steps 3 to  5 will be maintained throughout the bleeding process. Interchanging the hoses (E, J, S) will damage the bleeding devices.

  3. Connect the coolant feed (J) to connection (N).
  4. Connect the coolant drain (E) to connection (F).
  5. Lay down the waste air hose (S) in the receptacle.
    Fig 3: Identifying Connections For Bleeding Process
    G07630411Courtesy of MERCEDES-BENZ USA
    Fig 4: Identifying Connections Of Control Unit And Venturi Nozzle
    G07630412Courtesy of MERCEDES-BENZ USA
  6. Connect the control unit (5) to the SPECIAL TOOL test connection - connection (L) to SPECIAL TOOL the test connection.
  7. Connect the venturi nozzle (6) to the control unit (5) - connection (U) to connection (T).
  8. Connect the compressed air (Z) to the venturi nozzle (6) - compressed air (Z) to connection (M).

    IMPORTANT An audible air discharge is normal.

  9. Generate a vacuum in the control unit (5) - open valve (P).
  10. By regulating the valve (O) (arrow), draw in the coolant up to the control unit (5) by suction. Then again close valve (O).
    Fig 5: Identifying Control Unit And Valve
    G07630413Courtesy of MERCEDES-BENZ USA
  11. Test the low temperature circuit for leaks - close valve (P).

    IMPORTANT The unchanged display (arrow) of the pressure gauge shows that the vacuum has been maintained, thereby indicating the leak tightness of the low temperature circuit.

    Fig 6: Testing Low Temperature Circuit For Leaks
    G07630414Courtesy of MERCEDES-BENZ USA
    Fig 7: Identifying Venturi Nozzle And Control Unit
    G07630415Courtesy of MERCEDES-BENZ USA
  12. Detach the venturi nozzle (6) from the control unit (5).

    IMPORTANT The display of the pressure gauge (arrow) must continue to show a vacuum even after the preparatory tasks have been completed.