LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> R500 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Replace center floor - AR64.20-P-1070RT

Replace center floor - AR64.20-P-1070RT

MODEL 251 

Fig 1: Identifying Center Floor
G10121831Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
NOTES General information on body repair All models AH60.00-N-0001-01A
1 Remove detachable parts in the repair area    
2 Cover all detachable body components remaining in vehicle (area to be repaired) IMPORTANT Tarp (fire-resistant)  
3 Remove center floor   AR64.20-P-1070-01RT
SPECIAL TOOL Spot weld milling cutter
Vario Drill WS 91 spot weld removing tool
Round wire brush, braided, 70 mm
Drill
Figure
4 Prepare mating surfaces on vehicle for center floor   AR64.20-P-1070-02RT
Round wire brush, braided, 70 mm
Drill
Wet/dry vacuum cleaner
 
Zinc dust paint suitable for spot welding *BR00.45-Z-1001-07A 
INSTALLING Install     
5 Install center floor IMPORTANT Observe general information on riveting.
Clamping pliers
Manual temporary fastener, dia. 6.4 mm - clamping range 0 - 15 mm, identification color silver
Blind rivet/punch riveting method
Drill
Wet/dry vacuum cleaner
AR64.20-P-1070-03RT
Rivet *BR00.45-Z-1001-13A 
6 Clean repair areas    
7 Prime repair area using primer filler IMPORTANT .  
8 Supplement standard seam sealing IMPORTANT .  
9 Paint repair areas and adjacent surfaces IMPORTANT .  
10 Apply additional cavity preservation    
11 Reinstall all detachable parts removed    
Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G07692600Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Blind rivet 6.4 14 A 003 990 35 97