Replace complete bottom rear center section - AR64.20-P-1000RT
MODEL 251
| Removing | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on repairs to body | All models | AH60.00-N-0001-01A | |
| 1 | Remove detachable parts in the repair area | ||
| 2 | Cover all detachable body components remaining in vehicle (area to be repaired) | *WH58.30-Z-1001-40A | |
| 3 | Separate outer rear center section | AR64.20-P-1000-01RT | |
| Fig 2 | |||
| *WH58.30-Z-1002-01A | |||
| *WH58.30-Z-1006-01A | |||
| *WH58.30-Z-1001-03A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| 4 | Prepare connection surfaces on vehicle for outer rear center section | AR64.20-P-1000-12RT | |
| *WH58.30-Z-1001-03A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare outer rear center section | AR64.20-P-1000-09RT | |
| *WH58.30-Z-1001-03A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| 6 | Install and weld in outer rear center section | AR64.20-P-1000-10RT | |
| *WH58.30-Z-1003-02A | |||
| *WH58.30-Z-1001-03A | |||
| Spot welder | *WE58.40-Z-1002-02A | ||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | AH00.00-N-0005-01A | |
| 7 | Clean repair areas | ||
| 8 | Prime area to be repaired using primer filler | ||
| 9 | Supplement standard seam sealing | ||
| 10 | Paint repair areas and adjacent surfaces | ||
| 11 | Apply additional cavity preservation | ||
| 12 | Reinstall all detachable parts removed |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |