Install new spare wheel well - AR64.20-P-1245RT
MODEL 251
| Removing | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | All models | AH60.00-N-0001-01A | |
| 1 | Remove detachable parts in the repair area | ||
| 2 | Cover all detachable parts remaining in vehicle (area to be repaired) | ||
| 3 | Remove spare wheel well | AR64.20-P-1245-01RT | |
Vario Drill WS 91 spot weld removing tool Round wire brush, braided, 70 mm Drill |
Figure | ||
| 4 | Prepare mating surfaces on vehicle for spare tire well | AR64.20-P-1245-04RT | |
| Round wire brush, braided, 70 mm Abrasive disk, 115 mm, 80 m/s (max. 13, 250 RPM) Drill |
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| Angle grinder Wet/dry vacuum cleaner |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare spare tire well for installation | AR64.20-P-1245-02RT | |
| Round wire brush, braided, 70 mm Drill |
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| Install | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| 6 | Install spare wheel well | Hole punching pliers, dia. 7 mm Clamping pliers Manual temporary fastener, dia. 6.4 mm - clamping range 0 - 15mm, identification color silver Round wire brush, braided, ø 70 mm Blind rivet/punch riveting method MIG MAG gas welder (steel, brazing, aluminum) Drill Wet/dry vacuum cleaner |
AR64.20-P-1245-03RT |
| Rivet | *BR00.45-Z-1001-13A | ||
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | AH00.00-N-0005-01A | |
| 7 | Clean repair areas | ||
| 8 | Prime repair area using primer filler | ||
| 9 | Supplement standard seam sealing | ||
| 10 | Paint repair areas and adjacent surfaces | ||
| 11 | Apply additional cavity preservation | ||
| 12 | Reinstall all detachable parts removed |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 14 | A 003 990 35 97 |