LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> R320 >> Repair and Diagnosis >> Collision >> General Collision Information >> Front End & Fire Wall >> Testing & Repair >> Remove/install front end crossmember - AR62.30-P-2300RT

Remove/install front end crossmember - AR62.30-P-2300RT

MODEL 251 

Fig 1: Identifying Front End Crossmember Remove/Install Components (1 Of 3)
G10121781Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Front End Crossmember Remove/Install Components (2 Of 3)
G10121782Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Front End Crossmember Remove/Install Components (3 Of 3)
G10121783Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking bolts and nuts All models AH00.00-N-0001-01A
DANGER Risk of injury  caused by fingers being jammed or pinched  when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. When moving components, ensure that no body parts or limbs are within the operating range of moving parts. AS00.00-Z-0011-01A
1 Open engine hood and raise to vertical position IMPORTANT After closing the engine hood, check whether it locks properly; for this purpose, pull engine hood upward with a jerk. AR88.40-P-1000RT
2 Remove radiator grille (1)   AR88.40-P-4001RT
3 Remove intake air ducts (2)    
4 Remove bolts (4). TORQUE SPECIFICATION *BA88.40-P-1003-01L 
5 Loosen bolts (5). TORQUE SPECIFICATION *BA62.30-P-1001-03C 
6 Pull weatherseal (7) in area of radiator crossmember (3) upwards    
7 Unscrew bolts (8). TORQUE SPECIFICATION *BA62.30-P-1001-03C 
8 Unscrew bolt (9) TORQUE SPECIFICATION *BA62.30-P-1001-03C 
9 Remove bolt (10) TORQUE SPECIFICATION *BA62.30-P-1001-03C 
10 Remove right engine hood lock (6) from front end until release cable (12) is accessible    
11 Bend back spring bracket (11) and unhook nipple (13) from right engine hood lock (6).    
12 Unhook release cable (12) from right engine hood lock (6) and remove right engine hood lock (6) upward    
13 Remove bolts (14). TORQUE SPECIFICATION *BA62.30-P-1002-03C 
14 Disconnect electrical connectors (16)    
15 Remove radiator crossmember (3)    
16.1 Remove fanfare horns (15) IMPORTANT When replacing radiator crossmember (3). AR54.35-P-1555RT
17 Install in the reverse order    
18 Check function of hood latch, if necessary adjust lock pawl    
REFER TO MAINTENANCE Check the lock and safety hooks of engine hood   AP88.40-P-8851RT
19.1 Attach danger warning to radiator crossmember (3) IMPORTANT When replacing radiator crossmember (3).  
RADIATOR CROSSMEMBER

Number Designation Model 251
BA62.30-P-1001-03C Bolt, radiator crossmember to crossmember Nm 10
BA62.30-P-1002-03C Bolt, radiator crossmember to bumper carrier Nm 10
ENGINE HOOD

Number Designation Model 251
BA88.40-P-1003-01L Bolt, engine hood lock to radiator crossmember Nm 10