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Home >> Mercedes Benz >> 2007 >> GL450 4WD >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Left side rear end damage - AR64.20-P-1200GY >> Remove longitudinal member at rear - AR64.20-P-1200-22GZ

Remove longitudinal member at rear - AR64.20-P-1200-22GZ

Fig 1: Identifying Spot Weld Milling Cutter (201 589 00 51 00)
G05259457Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1006-01A Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1022-04A Cutting disk, dia. 50 mm, 80 m/s (max. 30,600 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
  1. Cut D-ring at previously marked point in area A.
    Fig 2: Identifying Cut D-Ring At Previously Marked Point In Area A
    G05259458Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Mark separation points in area B and cut.
  3. Remove separated parts.
    Fig 3: Identifying Mark Separation Points In Area B And Cut
    G05259459Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  4. Fig 4: Identifying Expose Spot Welds In Areas C, D And E And Cut Out
    G05259460Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  5. Expose spot welds in areas C, D and E and cut out SPECIAL TOOL .
  6. Mark separation points in area F and cut.
  7. Expose spot welds in areas G, H, I and J and cut out SPECIAL TOOL .
  8. Remove separated parts.

    IMPORTANT Dimension X1 approx. 180 mm, dimension X2 approx. 90 mm.

    Fig 5: Identifying Expose Spot Welds And Continuous Welds In Areas K To X
    G05259461Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  9. Expose spot welds and continuous welds in areas K to X SPECIAL TOOL .
  10. Expose spot welds in areas K, L, P, Q, R, S, T, W and X SPECIAL TOOL .
  11. Cut continuous welds in areas M, N, O, U and V.
    Fig 6: Identifying Expose Spot Welds In Areas Y, Z, AB And AC And Cut Out
    G05259462Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  12. Expose spot welds in areas Y, Z, AB and AC and cut out SPECIAL TOOL .
  13. Cut continuous weld in area AA.
    Fig 7: Identifying Expose Spot Welds In Areas AD And AE And Cut Out
    G05259463Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  14. Expose spot welds in areas AD and AE and cut out SPECIAL TOOL .
  15. Remove separated parts.