LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> G55 >> Repair and Diagnosis >> Steering >> Power Steering >> Steering -- Maintenance -- G-Class (463) >> Maintenance >> Check and correct power steering fluid level - AP46.00-P-4611G

Check and correct power steering fluid level - AP46.00-P-4611G

MODEL 460, 461, 463 with P/S 

Figure shows model 460 

Fig 1: Locating Oil Level Mark On Inside Of Reservoir
G07741975Courtesy of MERCEDES-BENZ USA

Shown on model 461 with engine 612 

Fig 2: Identifying Oil Level Mark On Dipstick (Model 461 With Engine 612)
G07741976Courtesy of MERCEDES-BENZ USA

Shown on model 463 with engine 112 

Fig 3: Identifying Oil Level Mark On Dipstick (Model 463 With Engine 112)
G07741977Courtesy of MERCEDES-BENZ USA

Shown on model 463 with engine 628 

Fig 4: Identifying Oil Level Mark On Dipstick (Model 463 With Engine 628)
G07741796Courtesy of MERCEDES-BENZ USA

Shown on model 461 with engine 642 

Fig 5: Checking Power Steering Fluid Level (Model 461 With Engine 642)
G07741979Courtesy of MERCEDES-BENZ USA

Shown on model 463 with engine 273 

Fig 6: Checking Power Steering Fluid Level (Model 463 With Engine 273)
G07741980Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning  caused by swallowing hydraulic fluid Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
1.1 Remove cylinder head cover trim Engine 612  
REFER TO TESTING & REPAIR Remove/install cylinder head cover trim Model 461.331 with engine 612.966 AR01.20-P-5014-02GLC
    TORQUE SPECIFICATION *BA01.20-P-1002-01A 
    TORQUE SPECIFICATION *BA01.20-P-1003-01A 
REFER TO TESTING & REPAIR   Model 463.322 /323 with engine 612.965 AR01.20-P-5014-02B
    TORQUE SPECIFICATION *BA01.20-P-1002-01A 
    TORQUE SPECIFICATION
Model 461.302 /332 /342 /345,
Model 461.331 with engine 612.695 /963
*BA01.20-P-1003-01A 
1.2 Remove engine trim panel Model 463.303/ 340/ 341 AR01.10-P-2405GY
CLEAN Clean     
2 Thoroughly clean cap of expansion reservoir and surrounding area NOTES Even minute particles of dirt, introduced into the hydraulic components, can result in malfunctions and damage to the power steering.  
Cleaner from package *BR00.45-Z-1028-04A 
3 Detach cap from expansion reservoir    
INSPECT Checking     
4 Check seal of cap; replace if necessary    
5 Check oil level and correct if necessary IMPORTANT In the case of expansion reservoirs with oil level marking on the vent protection tube or dipstick in the cap, the oil must be between the "MIN" and "MAX" markings when the vehicle is at operating temperature.
When the oil is cold, the oil level must not fall below the "MIN" marking.
IMPORTANT In the case of expansion reservoirs with oil level marking on the inside of the reservoir (arrow), the oil must be approximately level with the marking when the vehicle is at operating temperature. When the oil is cold, the oil level must be 6 mm to 8 mm below this marking.
 
REFER TO CAPACITIES & SPECIFICATIONS Specified gear oils (cars, cross-country vehicles) - survey BB00.40-P-0231-01A
6 Checking power steering for leaks IMPORTANT If oil level is too low.
Determine and rectify the cause of the leak against a separate repair order.
 
7 Install in the reverse order    
CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation Engine 612.965 Engine 612.966
BA01.20-P-1002-01A Bolt, trim panel of cylinder head cover to cylinder head cover Nm 10 10
BA01.20-P-1003-01A Bolt, charge air distribution pipe cover to charge air manifold Nm 10 10
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Cleaner from package Adolf Wurth GmbH & Co. KG
Reinhold-Wurth-Str. 12-17
74653 Kunzelsau-Gaisbach
Germany
Tel. +49 7940 15-0
Fax +49 7940 15-1000
www.wuerth.de