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Home >> Mercedes Benz >> 2007 >> G55 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Belt Drive -- G-Class (463) >> Testing & Repair >> Remove, install poly V-belt - AR13.22-P-1202B

Remove, install poly V-belt - AR13.22-P-1202B

ENGINE 112.945 in MODEL 463.232/233/244/209/245/250 

ENGINE 112 in MODEL 129, 163 

ENGINE 113 (except 113.981/965) in MODEL 202, 208, 129, 210, 163 

ENGINE 113.962 in MODEL 463.247/240/241/206/249/248/254 

ENGINE 113.982 in MODEL 463.246/243 

Shown on engine 112 

Fig 1: Identifying Poly V-Belt Components
G07712574Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove viscous fan (1) IMPORTANT Right-hand thread! AR20.40-P-5660C
2 Remove fan shroud (2). IMPORTANT Model 129, 202, 208, 210.
IMPORTANT On model 163 unscrew bolts at bottom of fan shroud.
Model 463
AR20.40-P-6800V
3 Loosen and remove the poly-V-belt (3) IMPORTANT For this step, swivel stud bolt (4) at tensioning pulley (5) in anti-clockwise direction Lock the tension pulley with a pin or mandrel (diameter 5mm).
MPECIAL TOOL External torx set
Fig 2
INSPECT Check     
4 Inspect belt pulley sections and tensioning device for damage and dirt    
5 Check poly-V-belt (3)    
REFER TO MAINTENANCE Check poly-V-belt in visible area for wear Engine 112, 113 (except 112.942/945/970, 113.942/962/965/981/982) AP13.22-P-1352Z
    Engine 112.945, 113.962/982 in model 463 AP13.22-P-1351GA 
    Engine 112.942/970, 113.942/965/981 in model 163 AP13.22-P-1351GH
INSTALLING Install     
6 Fit on poly-V-belt (3), then clamp IMPORTANT Do not use belt wax or any similar products.
Proceed by the numbered sequence of the respective belt routing pattern, starting with the tension pulley: ↓
Layout diagram of poly-V-belt
AR13.22-P-3902-02B 
7 Install fan shroud (2) IMPORTANT Model 129, 163, 202, 208, 210.
Model 463 with engine 112, 113
AR20.40-P-6800V
8 Install the viscous fan (1) IMPORTANT Right-hand thread! AR20.40-P-5660C
Fig 2: Identifying External Torx Set (001 589 76 09 00)
G07712575Courtesy of MERCEDES-BENZ USA