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Home >> Mercedes Benz >> 2007 >> G55 >> Repair and Diagnosis >> Engine Performance >> Tune-Up >> Mixture Formation -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Removing and installing fuel injection system control module - AR07.08-P-7008GC

Removing and installing fuel injection system control module - AR07.08-P-7008GC

ENGINE 628.962 in MODELS 463.309 /332 /333 

Fig 1: Identifying CDI Control Module, Bracket, Screw And Nut
G07871036Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying CDI Control Module, Bracket, Clutch And Screw
G07871037Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove, Install     
DANGER Risk of explosion  from explosive gas. Risk of poisoning and caustic burns  from swallowing battery electrolyte. Risk of injury  through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, naked flames or smoking. Wear protective gloves, acid-resistant clothing and safety glasses. Pour battery electrolyte only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
NOTES Battery notes All models. AH54.10-P-0001-01A
1.1 Activate service mode in the TELE AID emergency call system Only for code ET2: TELE AID - car telephone emergency call system. AR82.95-P-0005-03GR
IMPORTANT Notes on TELE AID emergency call system Only with code ET2. AH82.95-P-0001-01GA
2 Connect quiescent current retention device   AR54.10-P-1030-07I
COMMERCIALLY AVAILABLE TOOLS *WH58.30-Z-1012-09A 
3 Disconnect ground cable of battery   AR54.10-P-0003G
4 Remove floor covering at right front    
5 Remove SAM control module with right front fuse and relay box NOTESInstallation:  Ensure the cables are correctly routed otherwise this may cause problems when installing.
IMPORTANT Do not unplug connectors.
AR54.21-P-1261GM
6 Unscrew nut (1)    
7 Unscrew screws (2)    
8 Unscrew nuts (3).    
9 Unplug connectors (5, 6, 7)    
10 Unlock and unplug connectors (8, 9, 10)    
11 Remove CDI control module (N39/2) NOTESInstallation:  Ensure the cables are correctly routed otherwise this may cause problems when installing.
IMPORTANT Pull down and out of the instrument panel.
 
12 Unscrew bolts (11)    
13 Remove CDI control module (N39/2) from bracket (4)    
14 Install in the reverse order    
15.1 Deactivate the service mode in the TELE AID emergency call system Only for code ET2: TELE AID - car telephone emergency call system. AR82.95-P-0005-03GR
16 Read diagnostic trouble code memory and erase IMPORTANT STAR DIAGNOSIS
Stored faults which can be due to disconnected cables or a simulation during assembly or test work, must be worked on in the fault memories at the end of the work and erased.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory AD00.00-P-2000-04A
*WH58.30-Z-1048-13A 
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1012-09A Quiescent current retention unit
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnostic system, Compact Passenger Car 6511 1801 00