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Remove/install body mount bolts - AR60.80-P-0065-01GR

CAB, CAB MOUNTING

Number Designation Model 463
BA60.80-P-1002-01A Bolt, body to frame Nm 43
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-02A Adhesive Terokal 2444 A 000 989 92 71
  1. Remove stop plugs (1) from rear bolts TORQUE SPECIFICATION in rear floor assembly.
    Fig 1: Identifying Stop Plugs
    G07711008Courtesy of MERCEDES-BENZ USA
  2. Unscrew nuts (2) from rear bolts TORQUE SPECIFICATION in rear cross member from below.

    IMPORTANTInstallation:  Replace body bearing bolts and nuts (2).

    Fig 2: Identifying Rear Cross Member Nuts
    G07711009Courtesy of MERCEDES-BENZ USA
  3. Remove floor paneling (3) from interior stowage compartment toward front.

    IMPORTANT Only on model 463.245/248/249/323 333/341/346

    IMPORTANTInstallation:  Apply glue to underside of floor covering (3).

  4. Remove covers (4) on left and right cable shafts.

    IMPORTANTInstallation:  Attach new adhesive tape to cable shaft cover (4).

    Fig 3: Identifying Floor Paneling And Covers
    G07711010Courtesy of MERCEDES-BENZ USA
  5. Carefully remove cable holders (5).

    NOTES Risk of breaking cable brackets (5) when removing and installing improperly; replace if necessary.

  6. Lay wiring harness (6) down to side and remove cover (7).

    Illustrated on model 463.248 

    Fig 4: Identifying Cable Holders, Cable Brackets, Wiring Harness And Cover
    G07711011Courtesy of MERCEDES-BENZ USA
  7. Unscrew nuts (8) from bolts TORQUE SPECIFICATION from below.

    IMPORTANT Use aid of helper to counterhold center body bearing bolts.

    IMPORTANTInstallation:  Replace body bearing bolts and nuts (8).

    Fig 5: Identifying Body Bearing Bolts And Nuts
    G07711012Courtesy of MERCEDES-BENZ USA
  8. Remove air duct (9) in driver and passenger footwell.
    Fig 6: Identifying Air Duct
    G07711013Courtesy of MERCEDES-BENZ USA
  9. Remove stop plugs (10) from front bolts TORQUE SPECIFICATION .
    Fig 7: Identifying Stop Plugs
    G07711014Courtesy of MERCEDES-BENZ USA
  10. Unscrew nuts (11) from front body bearing bolts TORQUE SPECIFICATION .

    IMPORTANT Use aid of helper to counterhold front body bearing bolts.

    IMPORTANTInstallation:  Replace body bearing bolts and nuts (11).

  11. Install in the reverse order.
    Fig 8: Identifying Front Body Bearing Bolts And Nuts
    G07711015Courtesy of MERCEDES-BENZ USA