Remove/install brake unit - AR43.10-P-0360GR

MODEL 463.243 /244 /245 /246 /247 /249 /250 /254 /270 /271 /309 /322 /323 /332 /333 

MODEL 463.248 except CODE (979) Special protection version 

Shown on engine 113.962 

Fig 1: Identifying Brake Unit Remove/Install Components (Shown On Engine 113.962)

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Fig 2: Identifying Brake Unit Remove/Install Components (1 Of 3)

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Fig 3: Identifying Brake Unit Remove/Install Components (2 Of 3)

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Fig 4: Identifying Brake Unit Remove/Install Components (3 Of 3)

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	Remove/install
	Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes.	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work	Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system.	AS42.50-Z-0002-01A
	Notes on externally invisible brake fluid loss	Model 129, 140, 163, 168, 170, 202, 203, 208, 209, 210, 215, 220, 452.3/4, 414, 460, 461.217/219/223/227/229/238/239/ 249/266/267/302/321/322/323/ 326/327/328/329/332/335/336/ 337/338/341/342/345/365/366/ 367/368/401/402/403/404/405/ 450/451/452/454/455/456/458/ 459, 463.200/204/206/207/208/209/ 220/221/224/225/227/228/230/ 231/232/233/240/241/243/244/245/ 246/247/248/249/250/254/270/271/ 300/304/307/308/309/320/321/ 322/323/324/325/327/328/330/ 331/332/333, 639	AH42.10-P-9406-02A
1	Unplug electrical connector (8) at expansion reservoir (9).
2	Unscrew brake lines (10) from master brake cylinder (11)		*BA42.10-P-1003-04B
			Fig 5
	Brake fluid notes	All models	AH42.50-P-0001-01A
	Notes on repairs to brake system	All models	AH42.00-P-0003-01A
3	Unplug release switch and solenoid valve connector (A7/7x2).	Only on vehicles with production period as of 30.09.01.
4	Unplug diaphragm travel sensor connector (A7/7x1).	Only on vehicles with production period as of 30.09.01.
5	Remove clamp bolt (14) for jump-starting point ground line.	Remove due to space limitations.
6	Pull vacuum line (12) out of brake booster (A7/7).	Check rubber grommet holding the vacuum line (12) for damage and replace if necessary. Otherwise increased foot force may be necessary when braking. Reduce vacuum in the brake booster by operating the service brake several times.
	Notes on repairs to brake system	All models	AH42.00-P-0003-01A
7	Remove control unit (C).	Remove due to space limitations. Place control unit to the side with lines and cables connected.
8	Remove cover under dashboard (1)	Only on left side.	AR68.10-P-1500GM
9	Remove stop lamp switch (S9/1)	Turn to the left and pull out.
10	Detach cotter pin (4) from retaining pin (3)	Installation:  Install new split pin (4).
11	Pull out mounting bolt (3)	Install new fastening bolt (3) if damaged or worn. The fastening bolt (3) is the connection between the push rod and the brake pedal.
12	Unscrew nuts (13)	Install new self-locking nuts otherwise the nuts may work loose.
			*BA43.10-P-1004-01B
13	Remove BAS brake booster (A7/7) with master brake cylinder (11).	Installation:  Check gasket for damage and proper seating and replace if necessary. Coat sealing surface with sealant.	*BR00.45-Z-1004-01A
	Brake fluid notes	All models	AH42.50-P-0001-01A
	Notes on repairs to brake system	All models	AH42.00-P-0003-01A
14	Install in the reverse order
15	Bleed brake system	Model 463.243/244/245/246/247/248/249/ 250/254/309/322/323/332/333	AR42.10-P-0010GG
		Model 463.270/271	AR42.10-P-0010GX
16	Check brake system for leaks		AR42.10-P-0100-01A
17	Brake testing on test stand
	Brake testing on test stand		AP42.00-P-4290G
18	Carry out function check of stop lamp switch (S9/1).

Fig 5: Identifying Box Wrench Bit (000 589 75 03 00)

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