LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> G55 >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors & Windows -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install liftgate - AR72.20-P-1020GR

Remove/install liftgate - AR72.20-P-1020GR

MODEL 463.202 /250 /254 /303 /306 /309 Convertible 

Fig 1: Identifying Liftgate And Hinge Screws
G07709379Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Liftgate Components
G07709380Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Screw For Liftgate Mount
G07709381Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. AS00.00-Z-0017-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Pivot spare tire carrier to side    
2 Open liftgate (2)    
3 Fold cover panel (5) upward    
4 Remove stowage compartment (6) IMPORTANT Remove expansion clips.  
5 Disconnect coupling from CL motor connector (M14/7x1)    
6 Remove CL motor terminals (7) from this coupling IMPORTANT Use steel wire or narrow screwdriver.  
7 Disconnect connector from liftgate contact switch connector IMPORTANT On left in liftgate.  
8 Remove contact switch terminal (8) from liftgate contact switch connector (9) IMPORTANT Remove plastic cap (10) and unlock terminal.
IMPORTANT Use steel wire or narrow screwdriver.
 
9 Pull out both wiring harnesses (11) from liftgate (2) IMPORTANTInstallation:  Lubricate sleeve on cable set (11) with soapy water.  
10 Close cover plate (5)    
11 Remove liftgate mount (1) on left and right IMPORTANTInstallation:  Use new retaining screw.  
12 Close liftgate IMPORTANT Do not pinch wiring harnesses (11).  
13 Remove left and right hinge screws (3)    
14 Open liftgate and remove IMPORTANT Have a second person assist you.  
15 Install in the reverse order    
16 Perform function test    
17 Adjust liftgate following installation   AR72.20-P-1020-01G