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Home >> Mercedes Benz >> 2007 >> G55 >> Repair and Diagnosis >> Body & Frame >> Ignition Switch/Steering Lock >> Central Locking, Towing Sensor & Ignition Switch Control Unit -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install fuel filler flap central locking motor - AR80.20-P-4004GR

Remove/install fuel filler flap central locking motor - AR80.20-P-4004GR

MODEL 463.202 /222 /237 /243 /244 /245 /246 /247 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336 /340 /341 /346 

MODEL 463.236 /248 except CODE (979) Special protection version 

Shown on model 463.248 

Fig 1: Identifying Fuel Filler Flap CL Motor, Locking Pin And Screws
G07705677Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
1 Remove side wall lining IMPORTANT On right-hand side only.  
    Model 463.243/245/246/249/ 323/333 up to 31.5.04
Model 463.248 up to 31.5.04
AR68.30-P-1450GN
    Model 463.243/245/246/248/249/323/333 from 1.6.04,
Model 463.236/237/270/271/341/346
AR68.30-P-1450GX
    Model 463.222/244/247/322/332/336/340/ station wagon, wheelbase 2400 mm AR68.30-P-1450GM
    463.202/250/254/303/306/309 hydraulic soft top
IMPORTANTInstallation:  Before installing side wall lining, check fuel filler flap CL motor (M14/10) for proper function.
AR68.30-P-1450GA
2 Remove screw (1) from tensioning strap for tank flap emergency release Only on model 463.222/236/237/243/244/245/246/247/248/249/270/271/322/323/332/333/336/340/341/346  
3 Remove both bolts (2) from fuel filler flap CL motor (M14/10) IMPORTANT Mark position of screws (2) in elongated holes.
IMPORTANTInstallation:  Position fuel filler flap CL motor (M14/10) so that position of screws (2) coincides with markings.
 
4 Pull lock pin (3) out of guide    
5 Remove tank flap CL motor (M14/10) from side wall IMPORTANT On model 463.202/250/254/303/306/309 tilt toward rear and remove
on model 463.222/236/237/243/244/245/246/247/248/249/270/271/322/323/332/333/336/340/341/346 tilt toward rear
 
6 Unthread tensioning strap for tank flap emergency release from locking pin (3) Only on model 463.202/250/254/303/306/309  
7 Disconnect connector on fuel filler flap CL motor (M14/10x1) from fuel filler flap CL motor (M14/10)    
8 Install in the reverse order    
9 Perform function test IMPORTANT Actuate central locking when tank flap is open.