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Home >> Mercedes Benz >> 2007 >> E550 Base >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbocharging - 211 Chassis >> Testing & Repair >> Remove/Install Charge Air Cooler - AR09.41-P-6817 >> Remove/install charge air cooler - AR09.41-P-6817T

Remove/install charge air cooler - AR09.41-P-6817T

ENGINE 646.951 in MODEL 211.004 

ENGINE 646.961 in MODEL 211.006 /206 /606 

ENGINE 648.961 in MODELS 211.023 /026 /223 /226 

Fig 1: Identifying Charge Air Cooler, Charge Air Hose And Air Scoop
G04982885
MODIFICATION NOTES

9.12.03 Note added on removal of the charge air cooler Step 3  
REMOVINGINSTALLING Remove/Install    
DANGER Risk of death  caused by vehicle slipping or toppling from the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates below the support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove bottom section of sound-proofing capsule   AR94.30-P-5300T
2 Detach charge air hoses (110/5) from charge air cooler (110/2); to do this, release the securing clamps NOTESInstallation:  To prevent leakage, inspect sealing rings for damage and replace if required. Ensure that the securing clamps are fitted correctly.
IMPORTANT Small quantities of oil and oil marks in the charge air hoses are normal, and are due to the crankcase ventilation.
 
3 Unclip charge air cooler (110/2) from the lower mounts (1)    
4 Take out charge air cooler (110/2) with air scoop (110/9) downwards from the upper mounts (2) NOTES To avoid damaging the air scoop when removing, the bumper covering must be pressed forward slightly at the bottom. Carefully press the bumper covering forward, in order to avoid damage.  
5 Install in the reverse order