Remove/install stabilizer bar on rear axle - AR32.20-P-0315T

MODEL 211.0 /2 with CODE (489) AIRmatic (semi-active air suspension) 

Fig 1: Identifying Rear Axle Stabilizer Bar Components - Shown On Vehicle With Airmatic

Shown on vehicle with Airmatic 

Fig 2: Identifying Rear Axle Stabilizer Bar Components - Shown On Vehicle With Airmatic

Shown on vehicle with Airmatic 

	Remove/install
	Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system	Deactivate SBC brake system using STAR DIAGNOSIS.	AS42.46-Z-0001-01A
	Risk of injury  caused by pinching or crushing  when working on springs or spring bodies that are under load	Use only approved tensioning devices; shield off hazard area if necessary. Inspect special tools for damage and proper operation (visual inspection). Wear protective gloves.	AS00.00-Z-0001-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	While working on the rear axle, care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected
Installation	Tighten nuts and bolts of chassis components only when vehicle is in the ready-to-drive condition.
1	Deactivate SBC brake system using STAR DIAGNOSIS.	Vehicles with Sensotronic Brake Control (SBC) The following steps should be run through in STAR DIAGNOSIS: Select menu item "SBC-Sensotronic Brake Control"/"Deactivate 'SBC' system". Then process all the individual steps from top to bottom. STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A
2	Secure vehicle on the lifting platform		AR00.60-P-0100T
3	Empty air springs (41) completely using STAR DIAGNOSIS	Vehicles with AIRmatic (semi-active air suspension), code 489	AR32.22-P-1500-04T
	Special information on AIRmatic		AH32.22-P-1000-02T
			Fig 3
		Installation:  The filling process for the air springs must be observed, otherwise the air springs will be irreparably damaged.	AR32.22-P-1500-03T
		STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A
4	Remove rear wheels.
	Remove and install wheels		AP40.10-P-4050Z
5	Remove crossmember (35)		*BA62.30-P-1001-01A
6.1	Remove rear muffler	Engine 646	AR49.10-P-4951T
		Engine 642	AR49.10-P-4951TI
6.2	Remove exhaust system as of flange connection	Engine 647	AR49.10-P-7280T
		Engine 628	AR49.10-P-7280TC
6.3	Remove complete exhaust system	Engine 112, 113, 156	AR49.10-P-7000TB
		Engine 271	AR49.10-P-7000TK
		Engines 272, 273	AR49.10-P-7000TS
		Engine 629	AR49.10-P-7000TJ
6.4	Remove exhaust system from pipe connection	Engine 648	AR49.10-P-7281T
7	Remove rear section components on underfloor paneling		AR61.30-P-1001T
8	Detach and remove heat shields (105c, 105d)		AR49.00-P-1000-01T
9	Detach propeller shaft (106) from flange on rear axle center assembly (50)	Flexible disk remains on propeller shaft. Installation:  Attach the propeller shaft to the rear axle differential (50).	AR41.10-P-0050-04I
			*BA41.10-P-1002-01A
10	Detach fitting sleeves of flexible coupling on flange of rear axle center assembly (50)		AR41.10-P-0050-09DA
	Prepare drift for loosening fitted sleeves in flexible couplings.		WF58.50-P-4110-01A
11	Unscrew the bolts from the propeller shaft intermediate bearing (106a) and remove the rear part of the propeller shaft (106)	Installation:  Do not tighten the bolts of the propeller shaft center support bearing until you have secured the flexible coupling to the rear axle differential (50). Installation:  Assemble propeller shaft in correct position.	AR41.10-P-0050-05DA
			*BA41.40-P-1001-01A
	Long-life grease (NLGI grade 2)	Sheet 266.2	BB00.40-P-0266-02A
12	Detach brake cables (86) from brackets (86a, 86b) on rear axle
13	Unhook brake cables (86) at automatic cable slack adjuster of parking brake.		AR42.20-P-0525T
14.1	Remove rear brake pads	Except model 211.076 /077 /276 /277 Use hook to suspend brake caliper from vehicle to reduce loads on brake hose and avoid destroying brake hose.	AR42.10-P-1700R
14.2	Detach rear axle brake calipers	Model 211.076 /077 /276 /277 Use hook to suspend brake caliper from vehicle to reduce loads on brake hose and avoid destroying brake hose.	AR42.10-P-0080RA
15.1	Unclip electrical lines from right and left rear axle rpm sensor, rear axle level sensor (B22/3), brake wear indicator sensor and from right and left rear axle damping valve unit from all retaining clamps (arrows)	Vehicles with AIRmatic (semi-active air suspension), code 489
15.2	Unclip electrical feed lines of left and right rear axle rpm sensors, of brake wear sensor and of rear axle level sensor (B22/3) from all retaining clamps (arrows).	Vehicles without AIRmatic
16	Empty fuel tank (18)	Vehicles with diesel engine except engine 629	AR47.10-P-4001T
		Engine 629	AR47.10-P-4001TJ
		Vehicles with gasoline engines	AR47.10-P-4001TB
17	Remove filler hose (17) of fuel tank (18)
18	Support rear axle with transmission platform and transmission jack at rear axle center assembly (50) and lash securely		*WE58.40-Z-1018-11A
			*WE58.40-Z-1030-11A
19	Detach rear axle carrier (1) from front of frame; to do this, unscrew bolts (1a)		*BA35.10-P-1001-01E
20	Carefully lower rear axle	When lowering the rear axle carrier (1), make sure that the fuel tank (18) is not damaged by the bolts (2a, 2b) and the filler hose (17) is not damaged.
21	Unclip linkage (3) of level sensor on stabilizer bar (77).
22	Detach stabilizer bar (77) from left and right link rod (6k)		*BA32.20-P-1002-04G
23	Detach left and right stabilizer bar mount (77b) from rear axle carrier (1)		*BA32.20-P-1003-04G
24	Remove stabilizer bar (77) to the right
25	Check condition of air springs (41).	Vehicles with AIRmatic (semi-active air suspension), code 489	AR32.22-P-1500-05T
26	Install in the reverse order
27	Check oil level in rear axle center assembly (50) and correct if necessary	In order to avoid damage to the rear axle center assembly, it is absolutely essential to follow the work procedure and the Specifications for Operating Fluids.	AR35.31-P-0520-03I
28.1	Activate SBC brake system using STAR DIAGNOSIS	Vehicles with Sensotronic Brake Control (SBC) The following steps should be run through in STAR DIAGNOSIS: Select "Initial startup after repair"/"Remove/ install brake pads" menu item. Then process all the individual steps from top to bottom. STAR DIAGNOSIS diagnosis system	*WH58.30-Z-1048-13A
	Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.	Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system.	AS42.50-Z-0002-01A
28.2	Press the brake pedal several times until the brake pads contact the brake disks	Vehicles with Adaptive Brake (ABR) A firm resistance must be noticeable at the brake pedal.

REAR AXLE STABILIZER BAR

REAR AXLE CARRIER

PROPELLER SHAFT

PROPELLER SHAFT INTERMEDIATE BEARING

CROSSMEMBER AND FRONT REINFORCEMENT

Fig 3: Identifying Wrench Socket (211 589 00 09 00)