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Home >> Mercedes Benz >> 2007 >> E280 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Suspension - 211 Chassis >> Testing & Repair >> Remove/install stabilizer bar on front axle - AR32.20-P-0300 >> Remove/install stabilizer bar on front axle - AR32.20-P-0300T >> Notes

Remove/install stabilizer bar on front axle - AR32.20-P-0300T: Notes

MODEL 211.0 /2 /6 (except 211.08 /09 /28 /29) 

Fig 1: Identifying Front Axle Stabilizer Bar Components
G04984614
Fig 2: Identifying Front Axle Carrier, Torsion Bar, Link Rod With Bolts
G04984615
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES When working on the front-end assembly, be careful not to scratch, mark or notch the surfaces of aluminum parts. Otherwise the service life of the parts will be affected    
IMPORTANTInstallation  Tighten nuts and bolts of chassis components only when vehicle is in the ready-to-drive condition.    
1 Empty front air springs using STAR DIAGNOSIS Vehicles with AIRmatic (semi-active air suspension), code 489
STAR DIAGNOSIS diagnosis system
*WH58.30-Z-1048-13A 
NOTES Special information on AIRmatic   AH32.22-P-1000-02T 
2.1 Remove trim panels of the cylinder head cover and of the charge air distribution pipe Engines 646, 647 AR01.20-P-5014-02A
    Engine 648 AR01.20-P-5014-02C
    NOTES *BA01.20-P-1002-01G 
    NOTES *BA01.20-P-1003-01G 
2.2 Remove air filter housing with air ducts Engine 112, 113.967: Lift air filter housing vertically off rubber retainers on cylinder head covers.
Engine 113.990
AR09.10-P-1150SVK
    Engine 156 AR09.10-P-1150TMG
    Engine 271 AR09.10-P-1150Q
    Engines 272, 273 AR09.10-P-1150TS
    Engine 628 AR09.10-P-1150TD
    Engine 629 AR09.10-P-1150TJ
    IMPORTANTInstallation:  Rub the rubber retainers on the cylinder head covers and the sealing ring of the hot film mass air flow sensor in the air filter housing with liquid lubricant.
Lubricant
*BR00.45-Z-1002-06A 
2.3 Remove engine trim panel Engine 642 AR01.10-P-2405TI
3 Attach engine support frame   AR33.10-P-0100-01T
4.1 Remove bottom section of soundproofing Vehicles with diesel engines AR94.30-P-5300T
4.2 Remove engine compartment paneling Vehicles with gasoline engines AR61.20-P-1105T
5 Unscrew bolt (14) of left and right front engine mount from front axle carrier (6). TORQUE SPECIFICATION Engines 628, 629, 642, 646, 647, 648 *BA22.10-P-1001-01D 
    TORQUE SPECIFICATION Engine 271, 272 *BA22.10-P-1006-01O 
    TORQUE SPECIFICATION Engine 273 *BA22.10-P-1002-03A 
    TORQUE SPECIFICATION Engine 156 *BA22.10-P-1006-01S 
    TORQUE SPECIFICATION Engine 112, 113 *BA22.10-P-1001-01L 
6 Raise engine NOTES On engines 112 and 113 ensure that the hot film mass air flow sensor is not against the body. Do not over-tension lines and hoses. These components can become damaged.  
7 Remove nuts (23b) and remove link rods (23) from stabilizer bar (10). INSPECT Check rubber mounts of link rods for damage; fit new link rods if necessary.
TORQUE SPECIFICATION
*BA32.20-P-1002-02B 
8 Prop front axle carrier (6) with transmission jack and transmission plate   AR33.10-P-0100-03T
9 Remove bolts (8a, 8b) from front axle carrier (6) TORQUE SPECIFICATION *BA33.10-P-1005-01A 
    TORQUE SPECIFICATION *BA33.10-P-1004-01A 
10 Lower front axle carrier (6) IMPORTANT Do not stretch the steering coupling (12).  
11 Remove bolts (21e) and remove retaining bracket (21b) IMPORTANTInstallation:  The retaining brackets on the torsion bar (10) must  be replaced.
TORQUE SPECIFICATION
*BA32.20-P-1007-02B 
12 Take off torsion bar (10)    
13 Install in the reverse order    
14 Perform chassis alignment   AR40.20-P-0200T
TORQUE SPECIFICATION CRANKCASE VENTILATION, CYLINDER HEAD COVER

Number Designation Engine 628.960/961/962/963 Engine 646.951/961, 647.961 Engine 648
BA01.20-P-1002-01G Bolt, trim panel of cylinder head cover to cylinder head Nm 9 9 9
BA01.20-P-1003-01G Bolt, cover to charge air distribution pipe. Nm - 9 9
TORQUE SPECIFICATION ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 646, 647, 648 in model 211 Engine 628.961 in model 211
BA22.10-P-1001-01D Bolt, front engine mounts to front axle carrier Nm 35 35
TORQUE SPECIFICATION ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 629 in model 211 Engine 642 in model 211
BA22.10-P-1001-01D Bolt, front engine mounts to front axle carrier Nm 35 35
TORQUE SPECIFICATION ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 112.913/949 in model 211 Engine 113.967 in model 211 Engine 113.990 in model 211
BA22.10-P-1001-01L Bolt, front engine mounts to front axle carrier Nm 35 35 35
TORQUE SPECIFICATION ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 271 in model 211 Engine 272 except 272.944/972 in model 211
BA22.10-P-1006-01O Bolt, front engine mounts to front axle carrier Nm 35 35
TORQUE SPECIFICATION ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number Designation Engine 156.983 in model 211, 219
BA22.10-P-1006-01S Bolt, rear engine crossmember to body Nm 40
TORQUE SPECIFICATION ENGINE MOUNT, ENGINE SUPPORT (ENGINE SIDE)

Number Designation Model 211.072/272
BA22.10-P-1002-03A Front engine support to frame-type integral support Nm 35
TORQUE SPECIFICATION FRONT AXLE STABILIZER BAR

Number Designation Model 211 except model 211.08/09/28/29
BA32.20-P-1002-02B Self-locking nut of connecting rod to torsion bar M10 Nm -
M10x1.5 Nm -
M12x1.5 Nm -
M14x1.5 Nm 130
BA32.20-P-1007-02B Bolt, retaining bracket to longitudinal member   Nm 50
TORQUE SPECIFICATION FRONT AXLE CARRIER

Number Designation Models 211 except models 211.08/0 9/28/29
BA33.10-P-1004-01A Bolt, retaining bracket to front end Nm 50
BA33.10-P-1005-01A Bolt, front axle carrier to longitudinal member Nm 100
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis system, Compact Passenger Car 6511 1801 00
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricant A 000 989 01 60