Remove/install air spring - AR32.22-P-1500T: Notes

MODEL 211.0 /2 with CODE (489) AIRmatic (semi-active air suspension)

Fig 1: Identifying Air Spring Components (1 Of 2)

Fig 2: Identifying Air Spring Components (2 Of 2)

MODIFICATION NOTES

7.10.04

Document entirely revised according to modified repair method

	Remove/install
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	The air spring (41) may only be removed together with the additional volume reservoir (41p) The connecting hose from the air spring (41) to the additional volume reservoir (41p) must not be removed otherwise leakage will occur.41 Furthermore, it should be ensured that before removal the air springs (41) are emptied completely using STAR DIAGNOSIS. If the air springs (41) are not installed and filled in accordance with the specifications, they may suffer damage and fail a short time afterwards.
Installation	Tighten nuts and bolts of chassis components only when vehicle is in the ready-to-drive condition.
1	Remove rear axle		AR35.10-P-0010T
2	Disconnect pressure line (41a) from air spring (41)	Installation: When reinstalling the old air spring ensure that the pressure line is carefully screwed onto the plastic thread, because if it is not screwed in properly the plastic thread can be damaged and therefore the air spring is destroyed. Installation: If installing a new air spring remove screw connection at pressure line. Do to this, pull off screw head and insert pressure line up to marking in connection of new air spring. Pull back pressure line slightly so that retaining edges around inside of clamping ring engage in outer surface of line. Plug the pressure line for the duration of the repair operations.
		Installation: Before assembly damaged pressure line connections or damaged pressure lines must be repaired.	AR32.22-P-2001-02I
			*BA32.25-P-1006-04B
			Figure
3	Unclip linkage (2) of rear axle level sensor (B22/3) from torsion bar (77)
4	Remove right and left bearing (77b) of stabilizer bar (77) on rear axle carrier (1)		*BA32.20-P-1003-04G
5	Undo bolts (3) of additional volume reservoir (41p) from front center assembly mounting (4)		*BA32.22-P-1009-03A
6	Detach air spring (41) from spring control arm (72) by slackening nut (5) and pulling out bolt (6)		*BA32.25-P-1008-04B
7	Remove air springs (41) together with additional volume reservoir (41p)	Do not twist the air spring as this produces creases in the air spring bellows which would then lead to failure.
		Installation: If the old air spring is used again, any parts from the retaining clip (7) which has been destroyed must be removed from the air spring and the retaining clip replaced.	AR32.22-P-1500-02T
	Checking
8	Check condition of air spring		AR32.22-P-1500-05T
9	Install in the reverse sequence

REAR AXLE STABILIZER BAR

Number	Designation		Model 211
BA32.20-P-1003-04G	Bolt, torsion bar to rear subframe	Nm	70

STRUTS

Number	Designation		Model 211 Airmatic
BA32.25-P-1006-04B	Air suspension pressure line to rear air spring	Nm	2
BA32.25-P-1008-04B	Nut, rear air spring at spring control arm	Nm	150

AIR SUSPENSION

Number	Designation		Model 211 with code 489 (Airmatic)
BA32.22-P-1009-03A	Bolt, additional volume reservoir to front center assembly mount	Nm	20

Fig 3: Identifying Wrench Socket (211 589 00 09 00)