LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> E280 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Replace bottom rear end center assembly together with rear cross member - AR64.20-P-1060T >> Install cross member and weld in - AR64.20-P-1060-03T

Install cross member and weld in - AR64.20-P-1060-03T

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1001-05A Two-post lifting platform
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-13A Rivet A 003 990 35 97
Fig 1: Identifying Rivet Holes On Cross Member And Welding Area
G04985227
  1. Install, fit rear cross member (flush with holes, positive) and fix with clamping pliers.
  2. Drill 6.5 mm dia. rivet holes (areas A and E).
  3. Remove rear cross member.
  4. Deburr rivet holes on both sides
  5. Install rear cross member, fit and fasten with pop-up rivets with locking thread and clamping pliers.
  6. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD cross member (areas B, D, F and H).
  7. Rivet rear cross member with Ø 6.4 x 14 mm Polygrip flat head rivets (areas A and E).

    IMPORTANT In the event of damage of reinforcement (1) left and /or right.

  8. Install rear cross member, fit and fasten with straightening member and clamping pliers.

    IMPORTANT Use spacer plate.

  9. Drill 6.5 mm dia. rivet holes (areas J and N).
  10. Remove rear cross member.
  11. Deburr rivet holes on both sides
  12. Install rear cross member, fit and fasten with straightening member and pop-up rivets with locking thread.
  13. Rivet rear cross member with Ø 6.4 x 14 mm Polygrip countersunk head rivets (areas J and N).
    Fig 2: Identifying Rivet Holes Area
    G04985228
    Fig 3: Identifying Polygrip Flat Head Rivets Area
    G04985229
  14. Rivet rear cross member with 6.4 x 14 mm Polygrip flat head rivets (areas K and O).
  15. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD cross member (areas B, C, F and G).