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Home >> Mercedes Benz >> 2007 >> CLS63 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Air Compressor, Belt Drives - 219 Chassis >> Testing & Repair >> Remove/install poly V-belt >> Remove, install poly V-belt - AR13.22-P-1202TZ

Remove, install poly V-belt - AR13.22-P-1202TZ

ENGINE 113.990 in MODEL 219.376 

Fig 1: Identifying Poly V-Belt Remove/Install Components
G10767478Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
DANGER Risk of death  caused by being drawn into rotating vehicle parts Do not insert your hand into rotating parts. Wear closed and snug-fitting work clothes. Secure area of rotating vehicle components against unauthorized access. AS00.00-Z-0004-01A
DANGER Risk of injury caused by moving parts that can pinch, crush or  in extreme cases even sever  extremities. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0009-01A
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Open engine hood   AR88.40-P-1000TX
2 Remove cover on engine front face (1)    
3 Remove engine intake air ducts (2) IMPORTANT On left and right.  
4 Remove poly-V-belt for supercharger   AR13.21-P-1202TZ 
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
5 Remove lower engine compartment paneling IMPORTANT Only the front part. AR61.20-P-1105TX
6 Loosen poly-V-belt (5) and remove IMPORTANT Loosen poly-V-belt from below, to do so swivel the tensioning pulley (3) at the hexagon (4) in anti-clockwise direction. Lock tensioning pulley (3) with a suitable drift.  
INSPECT Checking     
7 Inspect belt pulley sections and tensioning device for damage and dirt    
8 Check poly-V-belt (5)    
REFER TO MAINTENANCE Check poly-V-belt in visible area for wear   AP13.22-P-1352TZ 
INSTALLING Install     
9 Fit on poly V-belt (5), tension NOTES Do not use any belt wax or similar products, as this decreases the mileage of the poly-V- belt.
IMPORTANT Start in numerical order of the relevant running diagram at tensioning pulley (3), refer to: ↓
 
Routing diagram of poly V-belt AR13.22-P-3902-02TZ
10 Install lower engine compartment paneling   AR61.20-P-1105TX
11 Fit on poly V-belt of compressor, tension NOTES Do not use belt wax or similar products otherwise the poly-V-belt may slip. AR13.21-P-1202TZ 
12 Install engine air intake ducts (2) IMPORTANT On left and right.  
13 Install cover on engine front face (1)    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
14 Crank the engine and check the belt run    
15 Close engine hood   AR88.40-P-1000TX