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Home >> Mercedes Benz >> 2007 >> CLS63 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 219 Chassis >> Testing & Repair >> Inspect cooling system for leaks >> Inspect cooling system for leaks - AR20.00-P-1010TX

Inspect cooling system for leaks - AR20.00-P-1010TX

ENGINES 113.967 in MODEL 219.375 

ENGINES 113.990 in MODEL 219.376 

Shown on engine 113.967 

Fig 1: Inspecting Cooling System For Leaks
G10767598Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
1 Open engine hood and raise to vertical position   AR88.40-P-1000TX
2 Open cap of coolant expansion reservoir (1) IMPORTANT Turn cap slowly and release excess pressure, then unscrew cap.  
3 Check coolant level and antifreeze content coolant IMPORTANT If the antifreeze protection for the coolant is too small, either antifreeze must be added or the coolant must be replaced: ↓  
    Drain coolant, fill. AR20.00-P-1142TY 
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications Sheet 310.1 Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
4 Screw on test cap (01) at coolant expansion reservoir (1). SPECIAL TOOL Figure
5 Connect pressure pump (02) at test cap (01) SPECIAL TOOL Figure
6 Apply test pressure to cooling system NOTES To prevent damage to cooling system, do not exceed stated test pressure.  
Test pressure for pressure-testing cooling system *BE20.30-P-1005-01A 
INSPECT Checking     
7 Inspect condition and installation at hose clamps; retighten or replace if necessary    
INSTALLING Install     
8 Check coolant hoses and heater hoses and their connecting points for condition and coolant loss IMPORTANT Replace coolant hoses and heater hoses if required.  
9 Unscrew test cap (01) at coolant expansion reservoir (1). IMPORTANT Slowly unscrew test cap (01) and reduce the excess pressure.  
10 Remove pressure pump (02)    
11 Screw on the cap of the coolant expansion reservoir (1)    
12 Close engine hood   AR88.40-P-1000TX
CAP FOR RADIATOR OR EXPANSION RESERVOIR

Number Designation 2-stage cap
BE20.30-P-1005-01A Test pressure for pressure-testing cooling system bar gauge 1.4
Fig 2: Identifying Test Cap (210 589 00 91 00)
G10767599Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pressure Pump (124 589 24 21 00)
G10767600Courtesy of MERCEDES-BENZ USA