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Home >> Mercedes Benz >> 2007 >> CLS63 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical Systems - 219 Chassis >> Testing & Repair >> Remove/install front brake control cable - AR42.20-P-0520TX

Remove/install front brake control cable - AR42.20-P-0520TX

MODEL 219 

Fig 1: Identifying Front Brake Control Cable Remove/Install Components
G10767982Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Raise vehicle with lifting platform   AR00.60-P-1000TX
2 Remove crossmember (35) TORQUE SPECIFICATION *BA62.30-P-1001-01C 
3 Loosen and move heat shields (105d, 105e) or remove them Depending on accessibility AR49.00-P-1000-01TX
4 Unhook brake cable (85) from cable slack adjuster (91). IMPORTANT To do this, pre-tension automatic cable slack adjuster (91):
↓
 
Preload automatic slack adjuster. AR42.20-P-0520-01TX
INSTALLATION IMPORTANT To attach brake cable (85): ↓  
Once again pre-tension automatic cable slack adjuster. AR42.20-P-0520-01TX
INSTALLATION IMPORTANT After attaching brake cable (85): ↓  
Relieve load on automatic slack adjuster. AR42.20-P-0520-02TX
5 Remove retaining clips (85a) from propeller shaft tunnel INSTALLATION IMPORTANT Replace retaining clips (85a).  
6 Unclip brake cable (85) from bridge (70) SPECIAL TOOL Figure
7 Remove front left floor covering    
8 Remove retaining clips (85a) in footwell INSTALLATION IMPORTANT Install new retaining clips (85a).  
9 Remove supporting wedge (17)    
10 Unhook brake cable (85) from tensioning shackle (85b). INSTALLATION IMPORTANT Pay attention to the correct position of the rubber ring (85c) in the tensioning shackle (85b).  
11 Unclip brake cable (85) from pedal assembly (71)    
12 Lever rubber grommet (85d) out of propeller shaft tunnel and pull front brake cable (85) into passenger compartment. INSTALLATION IMPORTANT Working from within the passenger compartment, push the brake cable (85) to the outside.  
13 Install in the reverse order    
INSPECT Checking     
14 Check pedal travel at parking brake pedal; adjust parking brake if necessary   AR42.20-P-0540TX 
CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 219
BA62.30-P-1001-01C Bolt, crossmember to body Nm 25
Fig 2: Identifying Snap-Release Tool (129 589 11 63 00)
G10767983Courtesy of MERCEDES-BENZ USA