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Home >> Mercedes Benz >> 2007 >> CLK63 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats, Restraint Systems -- Testing & Repair -- 209 Chassis >> Testing & Repair >> Remove/install airbag unit on the steering wheel - AR91.60-P-0660Q

Remove/install airbag unit on the steering wheel - AR91.60-P-0660Q

MODEL 209 

Fig 1: Identifying Airbag Unit On Steering Wheel Components
G04960746Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

3.3.04 Disconnect/connect ground line on battery    
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
NOTES Notes on performing repair, body work and welding on vehicles with airbags and ETR units   AH91.00-P-0002-01M
NOTES Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01B
IMPORTANT Legal regulations on handling and storing airbags and emergency tensioning retractors   AH91.00-P-0004-01A
1 Switch off ignition, detach transmitter key from electronic ignition switch control unit IMPORTANT On vehicles with Keyless Go, code 889: Press Keyless Go start/stop button repeatedly until ignition is switched off.
Remove transmitter key from vehicle and store it at a location beyond its transmission range (minimum distance 2 m).
 
2 Remove bolts (1) TORQUE SPECIFICATION *BA91.60-P-1001-01A 
SPECIAL TOOL Fig 2
3 Lift driver airbag unit (2) and release electrical connectors at driver airbag ignition squib 1 (R12/13) and driver airbag ignition squib 2 (R12/14) IMPORTANT Electrical connectors of driver airbag ignition squib 1 (R12/13) and of driver airbag ignition squib 2 (R12/14) are color coded.  
SPECIAL TOOL Fig 3
4 Disconnect multifunction steering wheel electrical connector (3)    
5
REFER TO FORMS
Remove driver airbag unit (2) IMPORTANT If the driver airbag unit (2) is replaced, it must be disposed of correctly.
Refer to: ↓
Make airbag units unusable (not AUSTRIA ONLYSWITZERLAND ONLYGERMANY ONLY )
AR91.60-P-0611A 
    Notes on disposing of airbag and emergency tensioning retractor units OS91.00-P-0001-01A
6 Install in the reverse order    
7 Connect STAR DIAGNOSIS, read out and erase fault memory    
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
    STAR DIAGNOSIS system *WH58.30-Z-1048-13A 
AIRBAG

Number Designation Model 209
BA91.60-P-1001-01A Bolt, airbag to steering wheel Nm 8
Fig 2: Identifying Screwdriver Bit (126 589 00 10 00)
G04960747Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Removal Lever (203 589 04 33 00)
G04960748Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS system, Compact Passenger Car 6511 1801 00