LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> CLK63 >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3 >> Testing & Repair >> Replace complete rear wheel well - AR63.10-P-0661QA >> Prepare complete rear wheel well liner assembly for installation - AR63.10-P-0661-02QA

Prepare complete rear wheel well liner assembly for installation - AR63.10-P-0661-02QA

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Mark separation point and cut with body saw (area A).
    Fig 1: Identifying Body Cut Area
    G04958854Courtesy of MERCEDES-BENZ USA
    Fig 2: Identifying Shaded Areas
    G04958855Courtesy of MERCEDES-BENZ USA
  2. Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
  3. Coat insides of connection surfaces with zinc dust paint