Rivet timing chain - AR05.10-P-7601-02R

Fig 1: Identifying Case (602 589 00 98 00)

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Fig 2: Identifying Riveting Tool (602 589 00 39 00)

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Fig 3: Identifying Assembly Inserts (112 589 09 63 00)

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Fig 4: Identifying Assembly Inserts (602 589 02 63 00)

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Fig 5: Identifying Thrust Spindle (602 589 05 63 00)

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Fig 6: Identifying Riveted Link, Middle Plate, Centering Fork And Timing Chain

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Cover timing case recess and cylinder head with clean rag.
Parts which have fallen into the timing case recess or in the cylinder head must be removed.
Insert new riveted link (7.1) and new middle plate (7.2) together with centering fork (3) into the ends of the new timing chain (2). Fix center plate (7.2) with new riveted link (7.1).

Fig 7: Identifying Assembly Insert With Digit F5 Into Rivet Press Tool
Courtesy of MERCEDES-BENZ USA
Place assembly insert (6) with the digit F5 into the rivet press tool (5) and fix with mounting screw.
Place assembly insert (7) with the digit D9 into the riveting tool (5).
The assembly insert (7) is able to move on the pressure screw and is loosely mounted.
Press in new riveted link (7.1) as far as the stop with the riveting tool (5).
Ensure that the riveted link and the riveting tool (5) are aligned. Do not allow the centering fork (3) which is pressed out to drop into the timing case recess.
Remove assembly inserts (6, 7) from rivet press tool (5) Dismount riveting tool (5).

Fig 8: Placing Assembly Insert F1 Into Rivet Press Tool
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Place assembly insert (1) with the digit F1 into the rivet press tool (5) and fix with mounting screw.

Fig 9: Placing Assembly Insert D5 Into Rivet Press Tool
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Place movable assembly insert (4) with the digit D5 into the riveting tool (5).

Fig 10: Placing New Outer Plate Insert Into Riveting Tool
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Insert new outer plate (15) into the movable assembly insert (4).
The outer plate (15) is held by a magnet.

Fig 11: Identifying Fitment Of Rivet Press Tool Onto Control Chain Rollers
Courtesy of MERCEDES-BENZ USA
Fit on rivet press tool (5)
The guide spacers must lie on the control chain rollers (2). Ensure that riveted link (7.1) and outer plate (15) are aligned.
Screw in pressure screw (5a) at rivet press tool (5) until solid resistance is felt.
While turning the pressure screw (5a), ensure that the pin in rivet link (7.1) is inserted in the holes in external mounting link (15).
Take off riveting tool (5).

Fig 12: Turning Over Movable Assembly Insert To The Riveting Section
Courtesy of MERCEDES-BENZ USA
Turn over movable assembly insert (4) to the riveting section (arrow).
Fit rivet press tool (5) at the center onto one of both timing chain pins of the riveted link (7.1).
Tighten thrust spindle (5a) of rivet press tool (5) and rivet first control chain bolt of riveted link (7.1).
Release thrust spindle (5a) and fit rivet press tool (5) on second control chain bolt of riveted link (7.1).
Tighten thrust spindle (5a) of rivet press tool (5) and rivet second control chain bolt.
Release thrust spindle (5a) and remove rivet press tool (5).
Check both rivets (arrows), re-rivet if required.
Remove rag from timing case recess and cylinder head.

Fig 13: Checking Chain Link For Proper Rivet Positioning
Courtesy of MERCEDES-BENZ USA