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Guidelines for removing fuel tank when performing welding work on bodies - AH60.00-P-3000-01Z

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When a repair or partial rebuilding of the listed parts is being carried out, a supervisor must decide whether to remove the fuel tank depending on the nature and extent of the damage in each individual case.

In vehicles with a fuel evaporation control system, the system must be covered with a welding protection blanket or removed when welding work is being carried out near the incoming vent pipe or activated charcoal canister.

Replace - 

  Rear fender, left (gasoline models only) Rear fender, right Rear fender front section, complete Main floor (3) Rear center piece, bottom section Rear floor Spare wheel recess Rear longitudinal member B-pillar C-pillar, outer section Longitudinal member on outside
W 114/115 (1) (1) - (1) (1) (1) (1) (1) - - -
R 107/ W 116 (1) (1) - (1) - (1) (1) (1) - (1) -
W 123 (1) (1) - (1) - (1) (1) (1) - (1) -
S 123 (1) (1) - (1) (1) (1) (1) (1) - - -
W/C 126 (1) (1) - (1) - (1) (1) (1) - (1) -
Offroad veh. 460/61 (1) (1) - - (1) (1) - (1) - (1) -
201 W (1) (1) - (1) - (1) (1) (1) - (1) -
W / C 124 (1) (1) - (1) - (1) (1) (1) - (1) -
124 s (1) (1) - (1) (1) (1) (1) (1) - - -
Offroad veh. 463 (1) (1) - - (1) (1) - (1) - (1) -
R 129 (1) (1) - (1) - (1) (1) (1) - - -
W / C 140 (1) (1) - (1) - (1) (1) (1) - (1) -
202 W - (4) (1) (1) - (1) - (1) - - (1)
202 s - (4) (1) (1) - (1) - (1) - - (1)
210 W (1) (1) - (1) - (1) (1) (1) - (1) -
210 s (1) (1) - (1) - (1) (1) (1) - (1) -
  (1) (1) - (1) - (1) (1) (1) - - -
C 208 X (2) X (2) - (1) - (1) - (1) - - (1)
A 208 - (4) - (1) - (1) - (1) (1) - (1)
W168 - (1) - (1) - (1) - (1) - - -
W220 (1) (1) - (1) - (1) - (1) - (1) -
C215 - - - (1) - (1) - (1) - - -
W 203 - (4) (1) (1) - (1) - (1) - - (1)
CL 203 - (4) (1) (1) - (1) - (1) - - (1)
203 s - (4) (1) (1) - (1) - (1) - - (1)
  - (1) - - - (1) (1) (1) (1) - -
414 C - (1) - (1) - (1) - (1) - - -
211 W - (4) (1) (1) - (1) - (1) - (4) -
A/C 209.3 - - - (1) - (1) - (1) - (1) -
240 W - (1) - (1) - (1) - (1) - (1) -
(1) Removal of fuel tank. If the damage is more extensive and welding work is required at the wheel arch panel or C-pillar, the fuel tank must also be removed in diesel vehicles.
(2) Fuel tank removal, optional depending on repair method.
(3) Fuel tank removal, depending on nature and scope of damage.
(4) Remove fuel filler neck and vent pipe. Seal airtight with the (cover set) and attach heat guard.
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