Preparing new rear fender - AR63.50-P-1400-03PA

Fig 1: Identifying Cutting Templates (203 589 06 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1001-02A	Hole punching pliers, dia. 6 mm.
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 2: Identifying Rear Fender Separation Area

1. Mark separation point with cutting templates (area B).
2. Mark separation points (areas J and L).
3. Cut separation points with body saw (areas B, J and L).
4. Punch 6 mm dia. holes (area C).
   Fig 3: Identifying Holes In Rear Fender (1 Of 2)

   
   Fig 4: Identifying Holes In Rear Fender (2 Of 2)

   
5. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides Coat insides of spot welding flanges with zinc dust paint.