Preparing new rear fender - AR63.50-P-1400-03P

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-02A	Hole punching pliers, dia. 7 mm
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)

Fig 1: Identifying Rear Fender Grinding Area (1 Of 2)

1. Grind connection surfaces on new part to bare metal (areas A and B).
2. Grind spot weld flanges in checked areas to bare metal on both sides. Coat insides of spot welding flanges with zinc dust paint.
3. Punch Ø 7 mm holes in area C using hole punch.
   Fig 2: Identifying Rear Fender Grinding Area (2 Of 2)

   
4. To both foam parts (areas D and E), apply bead of MB body sealing compound.
5. Drill Ø 7 mm holes in new part (area F).

   Remove and replace damaged foam parts.