Preparing connection points on body - AR63.20-P-1100-02P

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 1: Identifying Body Connection Joint Grinding Area (1 Of 3)

1. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides
2. Remove grinding and drilling chips using wet/dry vacuum cleaner.
3. Coat insides of spot welding flanges with zinc dust paint.
   Fig 2: Identifying Body Connection Joint Grinding Area (2 Of 3)

   
4. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides
5. Remove grinding and drilling chips using wet/dry vacuum cleaner.
6. Coat insides of spot welding flanges with zinc dust paint.
   Fig 3: Identifying Body Connection Joint Grinding Area (3 Of 3)

   
7. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides
8. Remove grinding and drilling chips using wet/dry vacuum cleaner.
9. Coat insides of spot welding flanges with zinc dust paint.