Preparing B-pillar with side longitudinal member for installation - AR63.20-P-0550-04P

Fig 1: Identifying Cutting Templates (203 589 06 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-02A	Hole punching pliers, dia. 7 mm
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fit B-pillar reinforcement with longitudinal member and cut to size with body saw.
Mark separation points with cutting templates.
Drill 7 mm dia. holes (area L).

Fig 2: Identifying B-Pillar With Side Longitudinal Member Holes

Fig 3: Identifying B-Pillar With Side Longitudinal Member Grinding Area (1 Of 3)
Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides. Coat insides of spot welding flanges with zinc dust paint.
Punch 7 mm dia. holes (area H).
Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides. Coat insides of spot welding flanges with zinc dust paint.

Fig 4: Identifying B-Pillar With Side Longitudinal Member Grinding Area (2 Of 3)

Fig 5: Identifying B-Pillar With Side Longitudinal Member Grinding Area (3 Of 3)
Fit B-pillar and longitudinal member paneling and cut to size with body saw.
Mark separation points with cutting templates.
Punch 7 mm dia. holes (areas Q+J).
Drill 7 mm dia. holes (areas P).
Grind connection surfaces down to bare metal in shaded areas.