LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> C280 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Body Panels -- Testing & Repair -- 203 Chassis - 2 Of 2 >> Testing & Repair >> Installing main floor, inner longitudinal member and middle cross member - AR63.40-P-1180-08P

Installing main floor, inner longitudinal member and middle cross member - AR63.40-P-1180-08P

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
BR00.45-Z-1001-13A Rivet A 003 990 35 97
  1. Fit inner longitudinal member and fasten with clamps.
  2. Weld in inner longitudinal member with SHIELDED GAS SEAM WELD (areas S).
  3. Weld in inner longitudinal member with SHIELDED GAS PLUG WELD (areas J, N and Q).
  4. Grind inert gas welds down flat on inside and outside (area S).

    Shown on model 203.0 

    Fig 1: Identifying Inner Longitudinal Member Spot Welds Areas J, N, S And Q
    G04738907
  5. Apply MB body sealant (area U).

    Shown on model 203.0 

    Fig 2: Identifying MB Body Sealant Applying Area
    G04738908
  6. Fit main floor and fasten with clamps.
  7. Rivet main floor with Polygrip flat head rivets dia. 6.4x14 mm (area U).
  8. Weld in main floor with SHIELDED GAS PLUG WELD (areas A, G, H, K and P).
  9. Weld in main floor with SHIELDED GAS SEAM WELD (area R).
  10. Grind plug welding down flat (area P).
    Fig 3: Identifying Main Floor Spot Welds Areas A, G, H, K, P And R
    G04738909
    Fig 4: Identifying Connection Carrier Spot Welds Areas F, P, W, 1 And 2
    G04738910

    11. Shown on model 203.0 

    Dimensions: 

  11. Fit and attach connection support with aid of front cross member.
  12. Remove front cross member.
  13. Weld in connection carrier with SHIELDED GAS PLUG WELD (areas F and P).
  14. Weld in connection carrier with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area W).
  15. Weld in main floor with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area V).

    Shown on model 203.0 

    Fig 5: Identifying Main Floor Spot Welds Area V
    G04738911
    Fig 6: Identifying Cross Member Spot Welds Areas C, D X, Y, And Z
    G04738912

    16. Shown on model 203.0 

    Dimensions: 

  16. Position front cross member and rear cross member and fasten.
  17. Weld in cross member with SHIELDED GAS PLUG WELD (areas C and D).
  18. Weld in cross member with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas X and Y).
  19. Weld in main floor with SHIELDED GAS SEAM WELD (area Z).
scientia non olet · About LEMON Manuals