Install/weld in B-pillar with side longitudinal member - AR63.20-P-0550-03P

Fig 1: Identifying Side Portal Frame (210 589 17 23 00)

Fig 2: Identifying Test And Welding Device (203 589 00 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Shown on model 203.0

Fig 3: Identifying Spacer Plate - Shown On Model 203.0

Install inner B-pillar and B-pillar reinforcement with longitudinal element, fit and arrest with check and welding device.
Use spacer plate (1).

Shown on model 203.0

Fig 4: Identifying B-Pillar Reinforcement Spot Welds Area - Shown On Model 203.0
Weld in B-pillar reinforcement to longitudinal element and inner B-pillar with (areas H and M).
Weld in B-pillar reinforcement to longitudinal element and inner B-pillar with (areas I and O).
Drill holes for cavity preservation with dia. 12 mm bit (area Z).
On model 203.0, drill only one hole.

Shown on model 203.2

Dimensions:

Fig 5: Identifying Dimension - Shown On Model 203.2

Shown on model 203.0

Fig 6: Identifying Longitudinal Member Spot Welds Area - Shown On Model 203.0
Weld in longitudinal member with (areas E and F).
Grind inert gas weld down flat (areas E and F).
Weld in longitudinal member with (area G).
Brush off longitudinal member, clean and prime (areas E, F and G).
Weld in B-pillar reinforcement with longitudinal member with (area L).
Brush off B-pillar reinforcement with longitudinal member, clean and prime (area L).
Shown on model 203.0

Fig 7: Identifying Longitudinal Member Area - Shown On Model 203.0

Shown on model 203.0

Fig 8: Identifying Longitudinal Member Spot Welds Area - Shown On Model 203.0
Weld in longitudinal member with (area J).
Shown on model 203.0

Fig 9: Identifying Check And Welding Device - Shown On Model 203.0
Remove check and welding jig from B-pillar.
Fit B-pillar paneling and longitudinal member paneling and arrest with check and welding device.
Shown on model 203.0

Fig 10: Identifying B-Pillar Paneling And Longitudinal Member Paneling Spot Welds Area - Shown On Model 203.0 (1 Of 2)
Weld in B-pillar paneling and longitudinal member paneling with (areas B and C).
Grind inert gas weld down flat (areas B and C).
Weld in B-pillar paneling and longitudinal member paneling with (area R).
Shown on model 203.0

Fig 11: Identifying B-Pillar Paneling And Longitudinal Member Paneling Spot Welds Area - Shown On Model 203.0 (2 Of 2)
Weld in side roof paneling with (areas A and K).
Weld in side roof paneling with (area N).
Grind inert gas weld down flat (areas A and K).
Shown on model 203.0

Fig 12: Identifying Side Roof Paneling Spot Welds Area - Shown On Model 203.0

Shown on model 203.0

Fig 13: Identifying B-Pillar Paneling And Longitudinal Member Paneling Spot Welds Area - Shown On Model 203.0
Weld in B-pillar paneling and longitudinal member paneling with (area O).
Weld in B-pillar paneling and longitudinal member paneling with (area P).
Grind plug welding down flat (area P).

Fig 14: Identifying B-Pillar Paneling And Longitudinal Member Paneling Filling Area

Shown on model 203.0

Fill and smooth B-pillar paneling and longitudinal member paneling with body solder in shaded areas.