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Home >> Mercedes Benz >> 2007 >> C280 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Body Panels -- Testing & Repair -- 203 Chassis - 2 Of 2 >> Testing & Repair >> Install rear fender - AR63.50-P-1400-04PA

Install rear fender - AR63.50-P-1400-04PA

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number Designation Model 203.204/206/ 207/208/216/ 218/220/235/ 240/242/243/ 245/246/252/ 254/256/261/ 264/265/281/ 284/287/292
BE60.00-P-1002-01E Gap dimension Front door to A-pillar Dimension "B" mm 6.5 (+1)
Front door to fender Dimension "H" mm 3.5 (-0.5/+1)
Front door to rear door Dimension "I" mm 4 (-0.5/+1)
Front door to roof Dimension "C" mm 6.5 (+1)
Rear door to C-pillar Dimension "T" mm 6 (+1)
Rear door to side piece, bottom Dimension "J" mm 3.5 (+1)
Front door to rear fender Dimension "P" mm -
See picture   AR60.00-P-0700-01PA
BE60.00-P-1003-01E Gap dimension Trunk lid to rear fender, top Dimension "F" mm -
Trunk lid to taillamp Dimension "M" mm -
Rear fender to taillamp Dimension "U" mm 2 (0.5)
See picture   AR60.00-P-0700-01PA
BE60.00-P-1004-01E Gap dimension Rear-end door to roof Dimension "E" mm 6.5 (± 1)
Rear-end door to rear fender Dimension "M" mm 3.5
Rear-end door to taillamp Dimension "L" mm 4
Rear-end door to bumper Dimension "S" mm 5.5
Rear-end door to D-pillar Dimension "Q" mm -
See picture   AR60.00-P-0700-01PA
BE60.00-P-1005-01E Gap dimension Fuel filler flap Dimension "K" mm 3.5 (-0.5/+0.5)
See picture   AR60.00-P-0700-01PA
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G04738960
Fig 2: Identifying Bending Iron (129 589 00 27 00)
G04738961
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Apply MB body sealant to foam parts and body (arrows).
    Fig 3: Identifying MB Body Sealant Application Areas
    G04738962
  2. Position rear fender with straightening tool, fit and fix in place.
  3. Install rear lamp and rubber seal.
  4. Check gaps and adjust on rear fender/taillamp

    rear fender/side rear door

    rear fender/rear-end door.

    IMPORTANT Use feeler gauge!

    Fig 4: Adjusting Gaps Between Rear Fender/Side Rear Door And Rear Fender/Rear End Door
    G04738963
    5. Fig 5: Identifying Rear Fender Spot Welds Area (1 Of 4)
    G04738964
  5. Rear fender SHIELDED GAS SEAM WELD (areas B and L).
  6. Rear fender POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A, M and S).
  7. Drill Ø 6 mm holes on outer longitudinal member (area C).
  8. Rivet rear fender and outer longitudinal member using steel/steel flat head rivets, Ø 6x14 mm (area C).
    Fig 6: Identifying Rear Fender Spot Welds Area (2 Of 4)
    G04738965
  9. Rear fender SHIELDED GAS SEAM WELD (area J).
  10. Rear fender POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas E, F, K, N, O and R).
  11. Remove straightening tool from rear fender.
  12. Rear fender POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas G, H and I).
    Fig 7: Identifying Rear Fender Spot Welds Area (3 Of 4)
    G04738966
    Fig 8: Identifying Rear Fender Spot Welds Area (4 Of 4)
    G04738967
  13. Bend over spot weld flanges on wheel well with bending jig.

    IMPORTANT Bend over spot weld flange analog to undamaged side of vehicle.

  14. Rear fender at wheel well POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas D, P and Q).
    15. Fig 9: Identifying Rear Fender Filling Area
    G04738968
  15. Grind weld joint down flat and clean using wire brush.
  16. Fill rear fender with body solder in cross-hatched area and smooth.
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