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Home >> Mercedes Benz >> 2007 >> C280 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Body Panels -- Testing & Repair -- 203 Chassis - 2 Of 2 >> Testing & Repair >> Install outer side longitudinal member and weld in - AR63.30-P-1050-03P

Install outer side longitudinal member and weld in - AR63.30-P-1050-03P

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1003-29A Hand riveter
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1002-03A Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
WE58.40-Z-1003-14A Blind rivet tool
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Outer Side Longitudinal Member Drilling Hole Area
G04738885
  1. Drill holes for cavity preservation (area G, H and I).

    NOTES Do not damage outer paneling.

  2. Install side longitudinal member, fit and fasten with clamping pliers.
  3. Drill dia. 6.5 mm rivet holes (area D).
  4. Remove outer side longitudinal member and deburr rivet holes on both sides.
    Fig 2: Identifying Side Outer Longitudinal Member Spot Welds Area
    G04738886
  5. Install outer side longitudinal member and fasten with clamping pliers and pop-up rivets.
  6. Rivet outer side longitudinal member and longitudinal member with 6.4 mm dia. x 14 mm Polygrip flat head rivets (area D).
  7. Weld in side outer longitudinal member with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas E and F).
  8. Weld in side outer longitudinal member with SHIELDED GAS STITCH WELD (areas A, B and C).
  9. Grind off inert gas welding seams.
  10. Fill outer side longitudinal member with body solder in shaded areas and smooth.
    Fig 3: Identifying Outer Side Longitudinal Member Filling Area
    G04738887