Preparing outer side wall - AR63.10-P-0805-02PA

Fig 1: Identifying Cutting Templates (203 589 06 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1001-02A	Hole punching pliers, dia. 6 mm.
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

1. Mark separation point with cutting templates (area B).
2. Cut separation point with body saw (area B).
   Fig 2: Identifying Separation Points On Outer Side Wall

   
3. Punch 6 mm dia. holes (area C).
   Fig 3: Identifying Outer Side Wall Holes

   
   Fig 4: Identifying Outer Side Wall Grinding Area (1 Of 2)

   
4. Grind connection surfaces down to bare metal in shaded areas.
5. Grind spot welding flanges down to bare metal on both sides
6. Coat insides of spot welding flanges with zinc dust paint.
   Fig 5: Identifying Outer Side Wall Grinding Area (2 Of 2)