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Home >> Mercedes Benz >> 2007 >> C280 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Body Panels -- Testing & Repair -- 203 Chassis - 1 Of 2 >> Testing & Repair >> Preparing inner C and D-pillar side wall - AR63.10-P-0800-02PA

Preparing inner C and D-pillar side wall - AR63.10-P-0800-02PA

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-02A Hole punching pliers, dia. 7 mm
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Fit outer rear wheelhouse and C - D-pillar.
  2. Transfer holes cut out on rear inner wheelhouse to rear outer wheelhouse (area F).
  3. Mark upper row of holes for C-pillar connection offset to holes in rear inner wheelhouse (area E)
  4. Remove rear wheelhouse and C-D-pillar side wall
    Fig 1: Identifying Holes In Rear Inner Wheelhouse
    G04738691
  5. Punch holes with Ø 7 mm bit.
  6. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides Coat insides of spot welding flanges with zinc dust paint.
    Fig 2: Identifying Spot Welding Flange Grinding Area (1 Of 2)
    G04738692
    Fig 3: Identifying Spot Welding Flange Grinding Area (2 Of 2)
    G04738693