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Guidelines for removing fuel tank when performing welding work on bodies - AH60.00-P-3000-01Z

All models 

When a repair or partial rebuilding of the listed parts is being carried out, a supervisor must decide whether to remove the fuel tank depending on the nature and extent of the damage in each individual case.

NOTES

In vehicles with a fuel evaporation control system, the system must be covered with a welding protection blanket or removed when welding work is being carried out near the incoming vent pipe or activated charcoal canister.

REPLACE -

  Rear fender, left (petrol models only) Rear fender, right Rear fender front section, complete Main floor (1) Rear center piece, bottom section Rear floor Spare wheel recess Rear longitudinal member B-pillar C-pillar, outer section Longitudinal member on outside
W 114/115 X X - X X X X X - - -
R 107/W 116 X X - X - X X X - X -
W 123 X X - X - X X X - X -
S 123 X X - X X X X X - - -
W/C 126 X X - X - X X X - X -
Offroad veh. 460/61 X X - - X X - X - X -
201 W X X - X - X X X - X -
W / C 124 X X - X - X X X - X -
124 s X X - X X X X X - - -
Offroad veh. 463 X X - - X X - X - X -
R 129 X X - X - X X X - - -
W / C 140 X X - X - X X X - X -
202 W - X X - X - X - - X
202 s - X X - X - X - - X
210 W X X - X - X X X - X -
210 s X X - X - X X X - X -
  X X - X - X X X - - -
C 208 X(2) X(2) - X - X - X - - X
A 208 - - X - X - X X - X
W168 - X - X - X - X - - -
W220 X X - X - X - X - X -
C215 - - - X - X - X - - -
W 203 - X X - X - X - - X
CL 203 - X X - X - X - - X
203 s - X X - X - X - - X
  - X - - - X X X X - -
414 C - X - X - X - X - - -
211 W - X X - X - X - -
A/C 209.3 - - - X - X - X - X -
240 W - X - X - X - X - X -
(1) Fuel tank removal, depending on nature and scope of damage.
(2) Fuel tank removal, optional depending on repair method.
X Removal of fuel tank. If the damage is more extensive and welding work is required at the wheel arch panel or C-pillar, the fuel tank must also be removed in diesel vehicles.
◦ Remove fuel filler neck and vent pipe. Seal airtight with the SPECIAL TOOL (cover set) and attach heat guard.