Separating D-pillar side wall - AR63.10-P-0800-07PA

Fig 1: Identifying Spot Weld Cutter (201 589 00 51 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 2: Identifying D-Pillar Side Wall Spot Welds Area

1. Mark separation points and cut with body saw (areas A and B).
2. Expose spot welds and cut out with spot weld cutter (area C).
3. Remove section of D-pillar.
   Fig 3: Identifying Spot Welding Flange Grinding Area

   
4. Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides Coat insides of spot welding flanges with zinc dust paint.
5. Remove grinding and drilling chips using wet/dry vacuum cleaner.