Install and weld in rear end assembly - AR64.20-P-1020-03PB

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number	Designation				Model 203.706/707/708/718/730/735/740/742/743/745/746/747/752/756/764
BE60.00-P-1003-01E	Gap dimension	Trunk lid to rear fender, top	Dimension "F"	mm	-
		Trunk lid to taillamp	Dimension "M"	mm	-
		Rear fender to taillamp	Dimension "U"	mm	2.5 (± 0.5)
			See picture		AR60.00-P-0700-01PB
BE60.00-P-1004-01E	Gap dimension	Rear-end door to roof	Dimension "E"	mm	8.5 (+1)
		Rear-end door to rear fender	Dimension "M"	mm	3.5 (±1)
		Rear-end door to taillamp	Dimension "L"	mm	4 (±1)
		Rear-end door to bumper	Dimension "S"	mm	6.5 (-1.5)
		Rear-end door to D-pillar	Dimension "Q"	mm	-
			See picture		AR60.00-P-0700-01PB

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

1. Install rear end assembly, fit and fix in place.
2. Install rear lamp and rubber seal.
3. Check gaps and adjust rear fender/taillamp rear fender/rear-end doors

   For this purpose, use feeler gauge.

   Fig 2: Identifying Rear End Assembly

   
   Fig 3: Identifying Rear End Assembly Welding Areas

   
4. Rear end assembly (areas A to F).
   Fig 4: Identifying Rear End Assembly Welding & Riveting Areas

   
5. Install rear lamp mounts, fit and fix in place.
6. Rear end assembly (areas G, H and I).
7. Drill ø 6 mm holes in rear end assembly.
8. Rivet rear end assembly using steel/steel flat head rivets, ø 6 x 14 mm (areas J and K).