Install and weld in D-pillar side wall - AR63.10-P-0800-05PA
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 203.204/206/ 207/208/216/ 218/220/235/ 240/242/243/ 245/246/252/ 254/256/261/ 264/265/281/ 284/287/292 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) |
| Front door to fender | Dimension "H" | mm | 3.5 (-0.5/+1) | ||
| Front door to rear door | Dimension "I" | mm | 4 (-0.5/+1) | ||
| Front door to roof | Dimension "C" | mm | 6.5 (+1) | ||
| Rear door to C-pillar | Dimension "T" | mm | 6 (+1) | ||
| Rear door to side piece, bottom | Dimension "J" | mm | 3.5 (+1) | ||
| Front door to rear fender | Dimension "P" | mm | - | ||
| See picture | AR60.00-P-0700-01PA | ||||
| BE60.00-P-1003-01E | Gap dimension | Trunk lid to rear fender, top | Dimension "F" | mm | - |
| Trunk lid to taillamp | Dimension "M" | mm | - | ||
| Rear fender to taillamp | Dimension "U" | mm | 2 (0.5) | ||
| See picture | AR60.00-P-0700-01PA | ||||
| BE60.00-P-1004-01E | Gap dimension | Rear-end door to roof | Dimension "E" | mm | 6.5 (± 1) |
| Rear-end door to rear fender | Dimension "M" | mm | 3.5 | ||
| Rear-end door to taillamp | Dimension "L" | mm | 4 | ||
| Rear-end door to bumper | Dimension "S" | mm | 5.5 | ||
| Rear-end door to D-pillar | Dimension "Q" | mm | - | ||
| See picture | AR60.00-P-0700-01PA | ||||
| BE60.00-P-1005-01E | Gap dimension | Fuel filler flap | Dimension "K" | mm | 3.5 (-0.5/+0.5) |
| See picture | AR60.00-P-0700-01PA | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Install, fit and fix in place D-pillar and rear fender with aid of straightening tool.
- Install rear lamp.
- Check and adjust gaps.
Use feeler gauge!
- D-pillar
(areas A and B).
- D-pillar
(area C).