LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2007 >> C230 Standard >> Repair and Diagnosis >> Accessories & Equipment >> Interior/Exterior Trim >> Interior Equipment -- 203 Chassis >> Trouble Diagnosis >> Load compartment cover sags on the right side - AF68.50-P-2003A

Load compartment cover sags on the right side - AF68.50-P-2003A

MODEL 203.2## #A up to 624000, 203.2## #F up to 528000, 203.2## #R up to 137000 

OPERATION NO. OF OPERATION TEXTS OR STANDARD TEXTS AND FLAT RATES

Category Op. no. Operation text Time Acc. no. Code
P 024133 Modify pretension of twin roller blinds 006 WU - -
P 687650 Replace roller blind for luggage cover 003 WU - -
Damage code Cause Remedy  
81 041 38 Some vehicle tolerances and the wrong setting of the load compartment cover can lead to the cover sagging on the right side. 1 Measure the amount of sag (a) of the load compartment cover on the right side (figure 1).
IMPORTANT Measure between the lower edge of the guide rail in the side panel and the lowest point of sag on the cover.
IMPORTANT If more than 2 cm  of sag is present, replace the twin roller blinds. The adjustment described does not have to be performed.
 
    IMPORTANT If the sag on the right side of the cover is not more than a max of 2 cm  : ↓  
    2 Remove twin roller blinds out of the guides in the rear seat backrest.  
    3 Remove the load compartment cover from the left mount on the 2/3 side of the rear seat backrest (figure 2).  
    4 Install one shim per bolt (figure 3).
IMPORTANT Shim dimensions:
  • Inside diameter 6.4 mm
  • Outside diameter 17 mm
  • Thickness 3 mm
 
    5 Reinstall the load compartment cover onto the left mount on the 2/3 side of the rear seat backrest.  
    TORQUE SPECIFICATION *BA68.50-P-1001-01A 
    6 Reinstall the twin roller blinds into the guides on the rear seat backrest.  
    7 Unscrew the rear seat backrest stop buffer on the right side until both sides of the cover have the same tension (figure 4).
IMPORTANT Make sure that the stop buffer is not completely unscrewed from its bracket.
 
    IMPORTANT If the customer comes in again with this complaint, replace the twin roller blinds.  

Figure 1 

Fig 1: Identifying Sag Load Compartment Cover
G04737274

Figure 2  

Fig 2: Identifying Left Mount Of Twin Roller Blinds On 2/3 Side Of Rear Seat Backrest
G04737275

Figure 3 

Fig 3: Identifying Shim Mount For Twin Roller Blinds
G04737276

Figure 4 

Fig 4: Identifying Stop Buffer Rear Seat Backrest
G04737277
TORQUE SPECIFICATION CURTAINS/SUN SHADES

Number Designation Model 203
BA68.50-P-1001-01A Nut for roller blind mount Nm 6.5...7.0
PARTS ORDERING NOTES

Part no. Designation Quantity
N 009 021 00 62 08 Shim 2
A 203 860 01 75 Twin roller blinds 1