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Home >> Mercedes Benz >> 2007 >> C230 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Body Panels -- Testing & Repair -- 203 Chassis - 1 Of 2 >> Testing & Repair >> Install outer rear wheel well - AR63.10-P-0670-06PB

Install outer rear wheel well - AR63.10-P-0670-06PB

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number Designation Model 203.706/707/ 708/718/730/ 735/740/742/ 743/745/746/ 747/752/756/ 764
BE60.00-P-1002-01E Gap dimension Front door to A-pillar Dimension "B" mm 6.5 (+1)
Front door to fender Dimension "H" mm 3.5 (-0.5/+1)
Front door to rear door Dimension "I" mm -
Front door to roof Dimension "C" mm -
Rear door to C-pillar Dimension "T" mm -
Rear door to side piece, bottom Dimension "J" mm -
Front door to rear fender Dimension "P" mm 3.5 (+1.0/-0.5)
  See picture   AR60.00-P-0700-01PB
BE60.00-P-1003-01E Gap dimension Trunk lid to rear fender, top Dimension "F" mm -
Trunk lid to taillamp Dimension "M" mm -
Rear fender to taillamp Dimension "U" mm 2.5 (± 0.5)
  See picture   AR60.00-P-0700-01PB
BE60.00-P-1004-01E Gap dimension Rear-end door to roof Dimension "E" mm 8.5 (+1)
Rear-end door to rear fender Dimension "M" mm 3.5 (± 1)
Rear-end door to taillamp Dimension "L" mm 4 (± 1)
Rear-end door to bumper Dimension "S" mm 6.5 (-1.5)
Rear-end door to D-pillar Dimension "Q" mm -
  See picture   AR60.00-P-0700-01PB
BE60.00-P-1005-01E Gap dimension Fuel filler flap Dimension "K" mm 3.5 (± 1)
See picture   AR60.00-P-0700-01PB
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G04738637
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1003-05A Preservation agent A 000 986 72 70 05
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Fitting Outer Wheel Well With Rear Fender
G04738638
  1. Fit outer wheel well with rear fender and fix in place
  2. Install rear lamp, rubber seal and locking eye.
  3. Check gaps and adjust (see arrows)

    IMPORTANT Use feeler gauge.

    Fig 3: Identifying Outer Rear Wheel Well Spot Welds Area (1 Of 2)
    G04738639
  4. Outer rear wheel well POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas D to G).
  5. Outer rear wheel well SHIELDED GAS PLUG WELD (areas H, I and J).
  6. Outer rear wheel well SHIELDED GAS PLUG WELD (area H).
  1. 6 Outer rear wheel well SHIELDED GAS SEAM WELD INTERRUPTED (area B).
  2. 7 Remove grinding and drill shavings using wet/dry vacuum cleaner.
    Fig 4: Identifying Outer Rear Wheel Well Spot Welds Area (2 Of 2)
    G04738640