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Home >> Mercedes Benz >> 2007 >> C230 Automatic >> Repair and Diagnosis >> Collision >> General Collision Information >> Body Panels -- Testing & Repair -- 203 Chassis - 1 Of 2 >> Testing & Repair >> Install outer rear wheel well - AR63.10-P-0670-06P

Install outer rear wheel well - AR63.10-P-0670-06P

TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS

Number Designation Model 203.004/006/ 007/008/016/ 018/020/035/ 040/042/043/ 045/046/052/ 056/061/064/ 065/081/084/ 087
BE60.00-P-1002-01E Gap dimension Front door to A-pillar Dimension "B" mm 6.5 (+1)
Front door to fender Dimension "H" mm 3.5 (-0.5/+1)
Front door to rear door Dimension "I" mm 4 (-0.5/+1)
Front door to roof Dimension "C" mm 6.5 (+1)
Rear door to C-pillar Dimension "T" mm -
Rear door to side piece, bottom Dimension "J" mm 3.5 (+1)
Front door to rear fender Dimension "P" mm -
  See picture   AR60.00-P-0700-01P
BE60.00-P-1003-01E Gap dimension Trunk lid to rear fender, top Dimension "F" mm 3.5 (± 1)
Trunk lid to taillamp Dimension "M" mm 4 (± 1)
Rear fender to taillamp Dimension "U" mm -
  See picture   AR60.00-P-0700-01P
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G04738630
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant A 001 989 63 20
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 2: Identifying Outer Rear Wheel Well Spot Welds Area (1 Of 2)
G04738631
  1. Fit outer rear wheel arch panel and rear fender and fix in place.
  2. Remove rear fender again.
  3. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas C - F and H).
  4. SHIELDED GAS SEAM WELD INTERRUPTED (area B).
    Fig 3: Identifying Outer Rear Wheel Well Spot Welds Area (2 Of 2)
    G04738632
  5. SHIELDED GAS PLUG WELD (area G).
  6. Clean weld joints using wire brush.
  7. Remove grinding and drill shavings using wet/dry vacuum cleaner.
  8. Use corrosion prevention measures on outer rear wheel arch panel in C-pillar paneling area (arrow).