Remove/install tailgate cover - AR72.20-P-3530PB

MODELS 203.7 

Fig 1: Identifying Tailgate Cover

	Remove
1	Prepare glue cartridge		AR67.10-P-1000-07P
		Repair kit	*BR00.45-Z-1049-02A
2	Remove rear shelf	Unclip right and left pull cables.
3	Remove center high-mounted stop lamp		AR82.10-P-5375PB
4	Remove tailgate handle		AR72.20-P-3650PB
5	Disconnect electric connectors from license plate lamps
6	Remove license plate lamps	Clip connections
7	Remove license plate
8	Largely cover passenger compartment and exterior surfaces
	Risk of injury  from slipping when clamping blade in the multicutter and from glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection.	AS67.00-Z-0001-01A
9	Remove cover from tailgate		AR72.20-P-3530-01PB
		Feeler gauge	Figure
		Cutting blade	Figure
		Cutting blade	Figure
		Multicutter	*WH58.30-Z-1003-20A
		Saw blade ø 63 mm (package of 2)	*WH58.30-Z-1005-34A
		Screw (only required for multicutter)	*WH58.30-Z-1006-34A
	Install
10	Prepare tailgate cover for installation		AR72.20-P-3530-02PB
		Templates	Figure
11	Prepare tailgate for gluing in cover		AR72.20-P-3530-04PB
		Cutting blade	Figure
12	Install cover on tailgate		AR72.20-P-3530-03PB
		Betagun 2K electric cartridge gun	*WH58.30-Z-1002-20A
13	Install license plate
14	Install license plate lamps
15	Connect electric connectors on license plate lamps
16	Install tailgate handle		AR72.20-P-3650PB
17	Install center high-mounted stop lamp		AR82.10-P-5375PB
18	Insert rear shelf
19	Clean cover

Fig 2: Identifying Feeler Gage (129 589 03 21 00)

Fig 3: Identifying Cutting Blade (124 589 40 63 00)

Fig 4: Identifying Cutting Blade (124 589 12 63 00)

Fig 5: Identifying Templates (203 589 02 23 00)

Fig 6: Identifying Cutting Blade (124 589 21 63 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-20A	Electric cartridge gun
WH58.30-Z-1003-20A	Multicutter
WH58.30-Z-1005-34A	Saw blade, dia. 63 mm (pack of 2)
WH58.30-Z-1006-34A	Screw (only required for multicutter)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1049-02A	Repair kit	A 168 670 00 93