LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2006 >> SL500 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System - 230 Chassis >> Testing & Repair >> Removing and installing exhaust system complete - AR49.10-P-7000 >> Removing and installing exhaust system complete - AR49.10-P-7000RB (SL600, SL65 AMG)

Removing and installing exhaust system complete - AR49.10-P-7000RB (SL600, SL65 AMG)

ENGINE 275.951 in MODEL 230.476 

ENGINE 275.954 in MODEL 230.477 

ENGINE 275.981 in MODEL 230.479 

Fig 1: Identifying Exhaust System Components (1 Of 3)
G05075535Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Exhaust System Components (2 Of 3)
G05075536Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Exhaust System Components (3 Of 3)
G05075537Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury from grazing or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. AS00.00-Z-0017-01A
1 Unclip connectors for O2 sensors (G3/3x1, G3/4x1) from rear retaining springs at charge air coolers (1) and disconnect    
2 Raise vehicle with lifting platform IMPORTANT Position arms on lift platform in such a way that bolts (2) of the rear diagonal struts (3) are accessible.  
3 Remove rear section of lower engine compartment paneling   AR61.20-P-1105R
4 Unclip connectors for O2 sensors (G3/5x1, G3/6x1) from retaining springs and disconnect    
5 Unclip electrical feed lines for O2 sensor (G3/5x1, G3/6x1) from clamping brackets    
6 Dismount the catalytic converters (4) from the turbochargers by loosening the bolts (5) and taking off the hose clamps (6) CLEANInstallation:  Use emery cloth to remove combustion and corrosion residues at connection points. Replace hose clamp (6) and bolts (5).  
    TORQUE SPECIFICATION *BA49.10-P-1002-01L 
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
7 Dismount catalytic converters (4) from the catalytic converter brackets at the automatic transmission by unscrewing the bolts (7) TORQUE SPECIFICATION *BA49.10-P-1009-01L 
8 Remove diagonal struts (3) IMPORTANTInstallation:  The bolts (2, 8) on the diagonal struts (3) must only be when the vehicle is sitting horizontally on its wheels.  
    TORQUE SPECIFICATION *BA62.30-P-1004-01A 
9 Support the exhaust system (9) with a transmission jack and a transmission platform COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1030-11A 
    COMMERCIALLY AVAILABLE TOOLS *WE58.40-Z-1018-11A 
10 Remove cross strut (10) TORQUE SPECIFICATION *BA61.10-P-1007-01C 
11 Unhook exhaust system (9) from exhaust rubber mounts (11) IMPORTANT To simplify removal:
Apply liquid lubricant to retaining clip (12) and into hole of exhaust rubber mount (11).
 
    TORQUE SPECIFICATION *BA49.10-P-1010-01L 
    Lubricant *BR00.45-Z-1002-06A 
12 Lower exhaust system (9) and remove it completely IMPORTANT Do not damage rear bumper while lowering exhaust system (9).  
INSPECT Checking     
13 Check all rear exhaust rubber mounts (11) for wear and damage; replace if required.    
14 Install in the reverse order    
INSPECT Checking     
15 Inspect installation position and unobstructed movement of all parts of the exhaust system (1) IMPORTANT The exhaust system (9) must be installed free of tension.  
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the running engine Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
 
16 Carry out an engine test run and check exhaust system (9) for leaks    
EXHAUST SYSTEM

Number Designation Engines 275.951/954 Engine 275.981
BA49.10-P-1002-01L Bolt, pipe clamp three way catalytic converter to exhaust gas turbocharger Nm 25 25
BA49.10-P-1009-01L Bolt, catalytic converter bracket to bracket to transmission housing Nm 20 20
BA49.10-P-1010-01L Bolt, exhaust rubber mount to rear axle carrier Nm 20 -
CROSSMEMBER AND FRONT REINFORCEMENT

Number Designation Model 230
BA62.30-P-1004-01A Bolt for diagonal strut Nm 70
FRAME FLOOR ASSEMBLY

Number Designation Model 230
BA61.10-P-1007-01C Bolts connecting cross strut to frame floor Nm 20
WORKSHOP EQUIPMENT

WE58.40-Z-1018-11A Transmission platform
WE58.40-Z-1030-11A Transmission jack
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60