Removing and installing exhaust system complete - AR49.10-P-7000RB (SL600, SL65 AMG)
ENGINE 275.951 in MODEL 230.476
ENGINE 275.954 in MODEL 230.477
ENGINE 275.981 in MODEL 230.479
| Remove/install | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury from grazing or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| 1 | Unclip connectors for O2 sensors (G3/3x1, G3/4x1) from rear retaining springs at charge air coolers (1) and disconnect | ||
| 2 | Raise vehicle with lifting platform | ||
| 3 | Remove rear section of lower engine compartment paneling | AR61.20-P-1105R | |
| 4 | Unclip connectors for O2 sensors (G3/5x1, G3/6x1) from retaining springs and disconnect | ||
| 5 | Unclip electrical feed lines for O2 sensor (G3/5x1, G3/6x1) from clamping brackets | ||
| 6 | Dismount the catalytic converters (4) from the turbochargers by loosening the bolts (5) and taking off the hose clamps (6) | ||
| *BA49.10-P-1002-01L | |||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 7 | Dismount catalytic converters (4) from the catalytic converter brackets at the automatic transmission by unscrewing the bolts (7) | *BA49.10-P-1009-01L | |
| 8 | Remove diagonal struts (3) | ||
| *BA62.30-P-1004-01A | |||
| 9 | Support the exhaust system (9) with a transmission jack and a transmission platform | *WE58.40-Z-1030-11A | |
| *WE58.40-Z-1018-11A | |||
| 10 | Remove cross strut (10) | *BA61.10-P-1007-01C | |
| 11 | Unhook exhaust system (9) from exhaust rubber mounts (11) | Apply liquid lubricant to retaining clip (12) and into hole of exhaust rubber mount (11). |
|
| *BA49.10-P-1010-01L | |||
| Lubricant | *BR00.45-Z-1002-06A | ||
| 12 | Lower exhaust system (9) and remove it completely | ||
| Checking | |||
| 13 | Check all rear exhaust rubber mounts (11) for wear and damage; replace if required. | ||
| 14 | Install in the reverse order | ||
| Checking | |||
| 15 | Inspect installation position and unobstructed movement of all parts of the exhaust system (1) | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. |
||
| 16 | Carry out an engine test run and check exhaust system (9) for leaks |
EXHAUST SYSTEM
| Number | Designation | Engines 275.951/954 | Engine 275.981 | |
|---|---|---|---|---|
| BA49.10-P-1002-01L | Bolt, pipe clamp three way catalytic converter to exhaust gas turbocharger | Nm | 25 | 25 |
| BA49.10-P-1009-01L | Bolt, catalytic converter bracket to bracket to transmission housing | Nm | 20 | 20 |
| BA49.10-P-1010-01L | Bolt, exhaust rubber mount to rear axle carrier | Nm | 20 | - |
CROSSMEMBER AND FRONT REINFORCEMENT
| Number | Designation | Model 230 | |
|---|---|---|---|
| BA62.30-P-1004-01A | Bolt for diagonal strut | Nm | 70 |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 230 | |
|---|---|---|---|
| BA61.10-P-1007-01C | Bolts connecting cross strut to frame floor | Nm | 20 |
WORKSHOP EQUIPMENT
| WE58.40-Z-1018-11A | Transmission platform |
| WE58.40-Z-1030-11A | Transmission jack |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 | A 000 989 01 60 |