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Home >> Mercedes Benz >> 2006 >> SL500 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Testing & Repair -- 230 Chassis >> Testing & Repair >> Remove/install rear brake control cable - AR42.20-P-0525R

Remove/install rear brake control cable - AR42.20-P-0525R

MODEL 230 

Fig 1: Identifying Rear Brake Control Cable Components
G05075512Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

15.11.05 Note on activating SBC brake system using STAR DIAGNOSIS added Work step 8  
  Use STAR DIAGNOSIS to move brake pads toward brake disks, removed Step 9  
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A
1 Deactivate SBC brake system using STAR DIAGNOSIS. IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC-Sensotronic Brake Control"/"Deactivate 'SBC' system".
Then process all the individual steps from top to bottom.
 
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
    STAR DIAGNOSIS diagnostic system *WH58.30-Z-1048-13A 
2 Remove parking brake shoes   AR42.20-P-0530I 
3 Remove propeller shaft from rear axle center assembly. IMPORTANT The flexible coupling remains on the rear propeller shaft.  
    IMPORTANTInstallation:  Connect rear propeller shaft to rear axle center assembly. AR41.10-P-0050-04I
    TORQUE SPECIFICATION *BA41.10-P-1002-01A 
4 Unhook rear brake cable (86) from cable slack adjuster (91)   AR42.20-P-0520-03R 
    TORQUE SPECIFICATION *BA42.20-P-1005-01A 
    SPECIAL TOOL Figure
5 Lever out rubber grommet of rear brake cable (86) on rear axle carrier    
6 Pull rear brake cable (86) out of wheel carrier    
7 Install in the reverse order    
8 Activate SBC brake system using STAR DIAGNOSIS IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC-Sensotronic Brake Control"/"Initial startup after repair"/"Remove/install brake shoes of parking brake".
Then process all the individual steps from top to bottom.
 
INSPECT Checking     
9 Check version of pedal assembly    
REFER TO COMPONENT MODIFICATIONS Parking brake pedal assembly modified   BT42.20-P-0510-01A
10 Adjust parking brake   AR42.20-P-0540R 
PARKING BRAKE

Number Designation Model 230
BA42.20-P-1005-01A Bolt, brake cable at cable slack adjuster Nm 12
PROPELLER SHAFT

Number Designation Model 230
BA41.10-P-1002-01A Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential M10 Nm -
M12 Nm 68
Fig 2: Identifying Snap-Release Tool (129 589 11 63 00)
G05075513Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnostic system, Compact Passenger Car 6511 1801 00