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Home >> Mercedes Benz >> 2006 >> S500 Base >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle-- Testing & Repair -- 215 & 220 Chassis - 1 Of 2 >> Testing & Repair >> Front rubber mount of rear axle mount - Removal and installation - AR35.10-P-0041 >> Front rubber mount of rear axle mount - Removal and installation - AR35.10-P-0041MB

Front rubber mount of rear axle mount - Removal and installation - AR35.10-P-0041MB

MODEL 220.175 /178 with CODE (Z04) Light armoring with CODE (Z07) Top protection 

Fig 1: Identifying Front Rubber Mount Of Rear Axle Mount Remove/Install Components - Model 220.175/178
G04845377
MODIFICATION NOTES

6.9.00 Value changed from 95 Nm to: 1st stage 60 Nm
2nd stage 90°
Value changed to BA35.10-P-1001-01A for model 220 *BA35.10-P-1001-01A 
6.9.00 Value changed from 95 Nm to: 1st stage 60 Nm
2nd stage 90°
Value changed to BA35.10-P-1002-01A for model 220 *BA35.10-P-1002-01A 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  caused by pinching or crushing  when working on springs or spring bodies that are under load Use only approved tensioning devices; shield off hazard area if necessary.
Inspect special tools for damage and proper operation (visual inspection).
Wear protective gloves.
AS00.00-Z-0001-01A
NOTESInstallation  Replace self-locking nuts and bolts    
1 Detach level sensor control rod (120a) from torsion bar link TORQUE SPECIFICATION *BA82.10-P-1001-02A 
2 Clamping rear spring IMPORTANT For Code Z07 only AR32.20-P-0200-06MB
    SPECIAL TOOL Tensioning device Figure
    SPECIAL TOOL Tensioning plates Figure
3 Detach spring strut (41) from spring control arm TORQUE SPECIFICATION *BA32.25-P-1005-04B 
4 Use a suitable attachment and pit lift or floor jack beneath rear-axle center assembly to support rear axle    
5 Slacken and remove through bolts for attaching split rubber bushings, if installed TORQUE SPECIFICATION *BA35.10-P-1001-01D 
6 Unscrew front and rear mounting bolts (1c and 1d) on one side of rear axle IMPORTANT Ensure that the stop plate (arrow) for the front rear axle mount is correctly positioned.
Installation:  recut thread on frame floor with tap.
 
    TORQUE SPECIFICATION Front rear-axle mounting bolts *BA35.10-P-1001-01A 
    TORQUE SPECIFICATION Rear rear-axle mounting bolts *BA35.10-P-1002-01A 
7 Carefully lower rear axle until the upper mount is accessible NOTES The rear axle may only be lowered on one side.
Do not damage the brake hose and exhaust system. Disconnect exhaust system if necessary.
 
8 Remove/install front rubber mount in rear axle mount IMPORTANT Always replace the rubber bushings on both sides (left and right). AR35.10-P-0040-02MB 
    SPECIAL TOOL Extractor tool Figure
    SPECIAL TOOL Insertion tool Figure
    Lubricant *BR00.45-Z-1002-06A 
9 Install in the reverse order    
TORQUE SPECIFICATION STRUTS

Number Designation Models 220.025/026/028/063/ 065/067/070/073/074/ 075/125/126/128/163/ 165/167/170/173/174/ 175/176/178/179/875/878
BA32.25-P-1005-04B Nut, rear strut to spring control arm Nm 110
TORQUE SPECIFICATION REAR AXLE CARRIER

Number Designation Model 220
BA35.10-P-1001-01A Self-locking bolt, front rear axle carrier rubber mount to frame floor     Nm -
With bolt Stage 1 Nm 60
Flange ø 24 mm Stage 2 ∠° 90
With bolt Stage 1 Nm 60
Flange ø 26mm Stage 2 ∠° 90
BA35.10-P-1002-01A Self-locking bolt, rear axle carrier rear rubber mount to frame floor     Nm -
With bolt Stage 1 Nm 60
Flange ø 24 mm Stage 2 ∠° 90
with bolt Stage 1 Nm 60
Flange ø 26mm Stage 2 ∠° 90
TORQUE SPECIFICATION REAR AXLE CARRIER

Number Designation Model 220 with codes Z04, Z07
BA35.10-P-1001-01D Bolt, split rubber mount to rear-axle carrier Nm 20
TORQUE SPECIFICATION REAR AXLE LEVEL SENSOR

Number Designation Model 220 except model 220 with code 487
BA82.10-P-1001-02A Nut, lever sensor control rod to torsion bar link Nm 10
Fig 2: Identifying Tensioning Device (202 589 01 31 00)
G04845378
Fig 3: Identifying Tensioning Plates (202 589 13 63 00)
G04845379
Fig 4: Identifying Extraction Tool (140 589 17 33 00)
G04845380
Fig 5: Identifying Insertion Tool (140 589 14 33 00)
G04845381
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricant A 000 989 01 60