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Valve body in pressurization circuit, removal and installation - AR32.50-P-0003N: Notes

MODELS 215.373 /374 /375 /376 /378 /379 

MODELS 220.028 /063 /065 /067 /070 /073 /074 /075 /128 /165 /167 /170 /173 /174 /175 /178 /179 with CODE (487a) Active body control (ABC) 

MODELS 220.176 except CODE (979) Special protection version 

Illustrated on model 215 

Fig 1: Identifying Pressure Supply Valve Unit, Pulsation Damper And Tandem Pump Pressure Line (Model 215)
G04849391
MODIFICATION NOTES

22.10.02 Safety note, included for the first time   AS00.00-Z-0010-01A
22.10.02 Safety note, included for the first time   AS00.00-Z-0005-01A
22.10.02 Special instructions on connecting hydraulic lines and hoses have been added   AH32.50-P-0001-02A 
REMOVINGINSTALLING Remove/Install     
DANGER Risk of death  cased by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of injury  to skin or eyes caused by hydraulic fluid spraying out under pressure.
Risk of poisoning  caused by swallowing hydraulic fluid.
Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
NOTES General instructions for connecting hydraulic lines and hoses Models 215, 220, 230 AH32.50-P-0001-02A 
IMPORTANT Notes on ABC suspension Models 215, 220, 230 AH32.50-P-0001-01N 
1.1 Detach lower engine compartment paneling Models 215, 220 except 220.028/ 128 AR61.20-P-1105M
1.2 Remove bottom section of soundproofing capsule Model 220.028/ 128 AR94.30-P-5300M
2 Disconnect the electrical plug-in connection (arrow) from the pressure sensor    
3 Remove the pulsation attenuator (52a)   AR32.50-P-0013N 
4 Use a marker with waterproof paint to identify the tandem pump's high-pressure supply line (52d), the high-pressure supply line (S) and the high-pressure return line (T), then disconnect them from the valve body in the supply circuit (52) IMPORTANT Ensure that the high-pressure line from the tandem pump (52d), the high-pressure supply line (S) and the high-pressure return line (T) are connected to the correct fittings.  
    TORQUE SPECIFICATION *BA32.50-P-1012-01A 
5 Unscrew bolts (52b) and remove the valve body (52) in the pressurization circuit    
6 Install in the reverse order    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns when working in engine during starting procedure Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
7 Fill and bleed ABC system   AR32.50-P-0021N 
TORQUE SPECIFICATION ACTIVE BODY CONTROL SUSPENSION

Number Designation Model 215 Model 220
BA32.50-P-1012-01A Union nut, line to pressure supply valve unit M14 Nm 50 50
M16 Nm 50 50