Remove/install return pressure reservoir - AR32.50-P-0012N
MODELS 215.373 /374 /375 /376 /378 /379
MODELS 220.028 /063 /065 /067 /070 /073 /074 /075 /128 /165 /167 /170 /173 /174 /175 /178 /179 with CODE (487a) Active body control (ABC)
MODELS 220.176 except CODE (979) Special protection version
Shown on model 215
Fig 1: Identifying Return Flow Pressure Reservoir, Pressure Line, ABC Rear Axle Valve Unit And Bleed Screws (Shown On Model 215)
MODIFICATION NOTES
| 22.10.02 | Safety note, included for the first time | AS00.00-Z-0010-01A | |
| 22.10.02 | Safety note, included for the first time | AS00.00-Z-0005-01A | |
| 22.10.02 | Special instructions on connecting hydraulic lines and hoses have been added | AH32.50-P-0001-02A |
| Remove/install | |||
| Risk of death cased by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin or eyes caused by hydraulic fluid spraying out under pressure. Risk of poisoning caused by swallowing hydraulic fluid. | Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| Risk of injury when drilling gas-filled assemblies or components (gas filling cannot ignite) | Wear safety glasses and face mask. | AS00.00-Z-0006-01A | |
| General instructions for connecting hydraulic lines and hoses | Models 215, 220, 230 | AH32.50-P-0001-02A | |
| Notes on active body control suspension | Models 215, 220, 230 | AH32.50-P-0001-01N | |
| Notes on scrapping gas-filled hydraulic components | all | OS00.00-P-1000-01A | |
| 1 | Open the bleed screws (57) to release the pressure from the ABC system | ||
| *BA32.50-P-1001-02B | |||
| 2.1 | Remove cover from fuel pump assembly | Model 215.376/379, 220.176/179 | |
| 3 | Disconnect high-pressure line (53c) and high-pressure line (T) from the pressure reservoir (53) for the return circuit | *BA32.50-P-1001-01A | |
| 4 | Unscrew bolt (53b) | *BA32.50-P-1007-01A | |
| 5 | Unscrew nut (53a) and remove return pressure reservoir (53) | *BA32.50-P-1008-01A | |
| 6 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns when working in engine during starting procedure | Secure vehicle to prevent it from moving. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 7 | Fill and bleed ABC system | AR32.50-P-0021N |
| Number | Designation | Model 215 | Model 220 | ||
|---|---|---|---|---|---|
| BA32.50-P-1001-02B | Bleed screw on soldered fitting in hydraulic line | M10x1 | Nm | 20 | 20 |
| Number | Designation | Model 215 | Model 220 | |
|---|---|---|---|---|
| BA32.50-P-1001-01A | Union nut, line to pressure reservoir | Nm | 50 | 50 |
| BA32.50-P-1007-01A | Bolt, return pressure reservoir to bracket | Nm | 10 | 10 |
| BA32.50-P-1008-01A | Nut, return pressure reservoir to bracket | Nm | 8 | 8 |