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Adjust rear door - AR72.12-P-0650M

MODEL 220 

Fig 1: Identifying Rear Door Adjusting Components (1 Of 2)
G04850055
Fig 2: Identifying Rear Door Adjusting Components (2 Of 2)
G04850056
  Adjust     
1 Remove striker eye (7)    
2 Inspect sizes of gaps at door all round SPECIAL TOOL Figure
    IMPORTANT Gap dimensions on hoods, doors and lids AR60.00-P-0700-01M
*BE60.00-P-1002-01A 
3 Loosen screws (5) from B-pillar, adjust gap dimension by moving rear door SPECIAL TOOL
Loosen screws (5) only until it is possible to move the rear door
*BA72.12-P-1001-01D 
4 Loosen screws (3) on inner door panel and adjust rear door contour on hinge side by moving rear door IMPORTANT
Loosen screws (5) only until it is possible to move the rear door
IMPORTANT Door paneling (D) should be flush with front door contour or should be located max. 1 mm deeper
*BA72.12-P-1002-01D 
5 Install striker eye (7) Tighten screws (8) so that it remains possible to move the striker eye (7)    
6 Completely close rear door and adjust contour on striker eye (7) by moving striker eye (7) The door paneling (E) should be flush with rear fender paneling or should extend max. 1 mm.  
7 Tighten screws (8) on striker eye (7) TORQUE SPECIFICATION *BA72.12-P-1006-01D 
8 Check contour and fit at window frame (F) in relation to roof paneling and rear pillar, adjust if necessary IMPORTANT The outer contour of the window frame should be flush with the roof paneling.  
9 Check door for easy motion    
TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number Designation Model 220.0/1 Model 220.875/878
BE60.00-P-1002-01A Size of gap Front door to A-pillar Dimension "B" mm 8.0 (±0.5) 6.5 (±0.5)
Front door to fender Dimension "H" mm 5.0 (±0.5) 5.0 (±0.5)
Front door to rear door Dimension "I" mm 5.0 (±0.5) -
Front door to roof Dimension "C" mm 8.0 (±0.5) 6.5 (±0.5)
Rear door to top of side section Dimension "D" mm 5.0 (±0.5) 5.0 (±0.5)
Rear door to lower side section Dimension "J" mm 5.0 (±0.5) 5.0 (±0.5)
Fender to A-pillar Dimension "Q" mm - -
Front door to rear fender Dimension "P" mm - -
  Fig. see AR60.00-P-0700-01M AR60.00-P-0700-01MP
TORQUE SPECIFICATION REAR DOOR TIGHTENING TORQUE

Number Designation Model 220
BA72.12-P-1001-01D Screw for door hinge on B-pillar Nm 35
BA72.12-P-1002-01D Screw for door hinge on inner door panel Nm 35
BA72.12-P-1006-01D Bolt to striker eye Nm 25

Special tools 

Fig 3: Identifying Feeler Gauge (129 589 03 21 00)
G04850057