Remove/install rear engine mount - AR22.10-P-1160AB

ENGINE 112 (except 112.975) in MODEL 220

ENGINE 137 in MODELS 215, 220

ENGINE 613, 628 in MODEL 220

ENGINE 113.963 in MODEL 230.475

ENGINE 113.992 in MODEL 230.474

ENGINE 113.991 in MODEL 215.374

ENGINE 113.991 in MODEL 220.074

ENGINE 275 in MODELS 215, 220, 230

ENGINE 113 / (except 113.948 /966) in MODELS 215, 220

ENGINE 113.995 in MODEL 230.472

Fig 1: Identifying Rear Engine Mount Remove/Install Components

MODIFICATION NOTES

7.8.03

Removal of engine crossmember is not applicable

	Remove/install
	Risk of death caused by vehicle slipping or toppling off the lifting platform.	Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
1	Raise vehicle
2.1	Remove rear part of engine compartment paneling	Models 215, 220 except 220.026 /028 /126 /128	AR61.20-P-1105M
		Model 230	AR61.20-P-1105R
2.2	Remove rear bottom section of soundproofing	Models 220.026 /028 /126 /128	AR94.30-P-5300M
3	Remove bolts (4)	Engines 112, 113, 137, 275 in models 215, 220	*BA22.10-P-1002-01L
		Engines 113, 275 in model 230	*BA22.10-P-1002-01X
		Engines 613, 628 in model 220	*BA22.10-P-1002-01D
4	Support transmission with transmission jack and passenger car transmission platform (1) and slightly lift	Transmission jack	*WE58.40-Z-1030-11A
		Passenger car transmission platform	*WE58.40-Z-1018-11A
5	Dismount rear engine mount (2) from transmission	Installation: Attach ground strap at engine mount, in order to avoid damage to electrical system.
		Engines 112, 113, 137, 275 in models 215, 220	*BA22.10-P-1006-01L
		Engines 113, 275 in model 230	*BA22.10-P-1006-01X
		Engines 613, 628 in model 220	*BA22.10-P-1006-01D
6	Install in the reverse order

ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number	Designation		Engine 613.960 in model 220	Engine 628.960 in model 220
BA22.10-P-1002-01D	Bolt, rear engine mount to rear engine crossmember	Nm	30	30
BA22.10-P-1006-01D	Bolt or nut, rear engine mount to transmission	Nm	40	40

ENGINE MOUNTS, ENGINE SUPPORTS

Number	Designation			Engine 112.922/944/972, 113.941/960, 137.970 in model 220	Engine 275.950/980 in model 220
BA22.10-P-1002-01L	Bolt, rear engine mount to rear engine crossmember		Nm	30	30
BA22.10-P-1006-01L	Bolt or nut, rear engine mount to transmission	M8	Nm	-	-
BA22.10-P-1006-01L	Bolt or nut, rear engine mount to transmission	M10	Nm	40	40

ENGINE MOUNTS, ENGINE SUPPORTS

Number	Designation			Engine 137.970 in model 215	Engines 275.950 980 / in model 215	Engine 113.986 in model 215
BA22.10-P-1002-01L	Bolt, rear engine mount to rear engine crossmember		Nm	30	28	30
BA22.10-P-1006-01L	Bolt or nut, rear engine mount to transmission	M8	Nm	-	-	-
BA22.10-P-1006-01L	Bolt or nut, rear engine mount to transmission	M10	Nm	40	45	50

ENGINE MOUNTS, ENGINE SUPPORTS

Number	Designation			Engine 113.960 in model 215	Engine 113.991 in Model 215/220	Engine 113.986 in model 220
BA22.10-P-1002-01L	Bolt, rear engine mount to rear engine crossmember		Nm	28	30	30
BA22.10-P-1006-01L	Bolt or nut, rear engine mount to transmission	M8	Nm	-	-	-
BA22.10-P-1006-01L	Bolt or nut, rear engine mount to transmission	M10	Nm	45	50	50

ENGINE MOUNTS, ENGINE SUPPORTS

Number	Designation			Engine 112, 113 in model 230	Engine 275 in model 230
BA22.10-P-1002-01X	Bolt, rear engine mount to rear engine crossmember		Nm	30	28
BA22.10-P-1006-01X	Bolt or nut, rear engine mount to transmission	M8	Nm	-	-
BA22.10-P-1006-01X	Bolt or nut, rear engine mount to transmission	M10	Nm	40	45

WORKSHOP EQUIPMENT

WE58.40-Z-1018-11A	Transmission platform
WE58.40-Z-1030-11A	Transmission jack